Primary Shaft Seal 41 mm: Removal

WARNING: This page is about a different car, the 2002 Volvo C70, 2001 Volvo C70, 2000 Volvo C70, 1999 Volvo C70, and 1998 Volvo C70. However, it is still accessible from the selected car via links, so may be relevant.

NOTE: Preparations: To remove the transmission, see REMOVING THE TRANSMISSION (B5254T, M56; 1999) , REMOVING THE TRANSMISSION (B5244T, M56; 2000-2001) , REMOVING THE TRANSMISSION(B5234T3, M56; 1999-2001) and REMOVING THE TRANSMISSION (B5234T3, M56; 2002) .

Remove the clutch cylinder

Fig 1: Identifying Clutch Cylinder

Courtesy of VOLVO CARS OF NORTH AMERICA.

Remove the rubber seal from the clutch cover. Move it inwards on the pipe towards the clutch cylinder.

Pull out the retaining clip locking the quick-release connector on the pipe to the junction.

Remove the adapter. Keep it in a plastic bag to prevent contamination. Install a protective plug in the end of the pipe.

Remove the clutch cylinder.

Clean the mating surfaces in the clutch cover. Check any leakage from the transmission.

Tap in the extractor for the primary shaft seal

Fig 2: Identifying Extractor

Courtesy of VOLVO CARS OF NORTH AMERICA.

Use extractor 9995687 .

NOTE: The screw and socket must be unscrewed when tapping on the extractor.

Tap the tool into the seal. Tighten the inner socket. Counter hold the outer part at the same time so that the tool expands against the seal.

Tighten the screw in the extractor. Remove the seal.