Replacing the right drive shaft pilot bearing: Disassembly

WARNING: This page does not describe the selected car, but rather 8 other vehicles, including the 2006 Volvo S80, 2005 Volvo S80, 2004 Volvo S80, 2003 Volvo S80, and 2002 Volvo S80. However, it is still accessible from the selected car via links, so may be relevant.

NOTE: Preparations: See Remove the drive shaft from the gearbox and Remove the drive shaft from the viscous coupling .

Secure the drive shaft. Remove the boot

Fig 1: Securing Drive Shaft

Courtesy of VOLVO CARS OF NORTH AMERICA.

Secure the drive shaft as close to the bearing as possible.

NOTE: Do not over tighten. The shaft is hollow.

Remove the clamps from the boot. Press the outer section of the shaft inwards forcefully. At the same time pull the boot off the joint.

NOTE: Take care that the shaft does not separate when the boot is removed from the constant velocity joint. The joint has no axial pinion.

Clean and mark up the constant velocity joint

Fig 2: Cleaning And Marking Up Constant Velocity Joint

Courtesy of VOLVO CARS OF NORTH AMERICA.

Wipe off the grease from the joint.

Mark up the constant velocity joint, ball holder and shaft in relation to each other.

Use an electric scriber.

Separate the shaft and pull out the inner joint

Fig 3: Identifying Shaft, Inner Joint & Constant Velocity Joint

Courtesy of VOLVO CARS OF NORTH AMERICA.

Place the shaft on a workbench. Carefully separate the shaft by pulling out the inner joint from the constant velocity joint. At the same time, note the position of the balls in relation to the markings. See Clean and mark up the constant velocity joint .