Fuel Tank, Removing And Installing: Removing
-- Remove the installation opening cover. Refer to FUEL DELIVERY UNIT COVER, REMOVING AND INSTALLING .
-- Drain the fuel tank. Refer to FUEL TANK, DRAINING .
-- Switch off the ignition.
-- Release and remove the connector -arrow- from the sealing flange.
-- Remove the Fuel Pump Control Module -J538- with the connected wiring harness. Refer to Fuel Pump Control Module -J538-, REMOVING AND INSTALLING .
-- Remove the right rear wheel. Refer to the appropriate Service Information .
-- Remove the right rear wheel housing liner. Refer to OVERVIEW - REAR WHEEL HOUSING LINER .
-- Open the fuel filler door unit -2-.
-- Clean the area around the fuel filler neck.
-- Remove the cap -1- for the fuel filler neck.
-- Seal the fuel filler neck opening with a clean plug to prevent any dirt from getting in.
-- Remove the fuel filler door unit -2-. Refer to FUEL FILLER DOOR UNIT, REMOVING AND INSTALLING .
-- Guide out the sealing grommet -1- on the filler tube -2-.
-- Pull out and remove the sealing grommet -1- from the body -3-.
-- Remove the fuel filler neck bolts -1 and 2-.
-- Release and remove the breather lines -3 and 4-. Refer to CONNECTOR COUPLINGS, DISCONNECTING .
-- Remove the underbody trim panel from the fuel tank. Refer to UNDERBODY TRIM PANELS, REMOVING AND INSTALLING .
The fuel system is under pressure.
Risk of injury from fuel spraying out.
- Wear protective eyewear.
- Wear safety gloves.
- Reduce the pressure: place clean cloths around the connection point and carefully open the connection point.
-- Disconnect the fuel line -2- and the breather line -1- on the underbody. Disconnect the connector couplings. Refer to CONNECTOR COUPLINGS, DISCONNECTING .
Ignore -3-.
-- Mark the installation position between the wheel bearing housing -1- and the trailing arm -2-.
-- Use a suitable pen for this.
-- Apply the mark in the area shown -arrow- on the trailing arm.
-- Unclip the wiring harness -1- on the mounting straps -2- -arrows-.
-- Unclip the wiring harness -1- on the right trailing arm -arrows-.
-- Unclip the wiring harness -1 and 2- from the bracket.
-- Remove the bolts -2 and 3- and pivot the trailing arm -1- downward.
-- Remove the right rear brake caliper. Refer to BRAKE CALIPER, REMOVING AND INSTALLING .
-- Do not open the brake line while doing this.
-- Secure the brake caliper to the body.
-- Place the :VAS6931 -2- under the fuel tank -1- to support it as shown.
-- Remove the bolts -arrows-.
For clarity, the fuel tank is shown without the :VAS6931 .
A second technician is required to remove the fuel tank.
-- Lower the fuel tank using the :VAS6931 .
-- By turning it accordingly, lower the fuel tank sideways.
-- Guide the filler neck out between the rear axle and the body.
-- A second mechanic is required to guide out the fuel filler tube by hand at the longitudinal member.