Overview - Differential, AWD And Fwd With Front Axle Differential Lock
WARNING: This page is about a different variant/trim than selected.
NOTE:
To install, heat the bearing inner races/tapered roller bearing to approximately 100 °C (212 °F) with : VAS6414 . Wear protective gloves.
Replace both tapered roller bearings together.
Adjust the differential when replacing the tapered roller bearing, differential housing, transmission housing or clutch housing. Refer to DIFFERENTIAL, ADJUSTING .
- Transmission Housing
- Shim
- For the differential
- Selecting thickness. Refer to DIFFERENTIAL, ADJUSTING .
- Outer Race/Tapered Roller Bearing
- Bearing Inner Race/Taper Roller Bearing
- Differential Housing
- With differential bevel gears, thrust washer union, differential bevel gear axle and final drive gear
- Differential Bevel Gear, Thrust Washer Union and Differential Bevel Gear Axle, Removing. Refer to Figure
- Differential Bevel Gear, Thrust Washer Union and Differential Bevel Gear Axle, Installing. Refer to Figure
- Bearing Inner Race/Taper Roller Bearing
- Outer Race/Tapered Roller Bearing
- Washer
Installed position: the collar on the inner circumference faces the seal.
- Clutch Housing
- Seal
- Replace after removing
- Replacing on FWD. Refer to RIGHT SEAL, REPLACING, FWD
- AWD, between the manual transmission and bevel box
- Replacing. Refer to RIGHT SEAL, REPLACING ON THE MANUAL TRANSMISSION, BETWEEN THE MANUAL TRANSMISSION AND BEVEL BOX .
- Seal
- For the right flange shaft
- AWD only
- Replace with the bevel box installed. Refer to RIGHT SEAL, REPLACING, AWD .
- Hex Bolt
- 40 Nm+ 90°
- Replace after removing
- Quantity: 4
- Bolt
- 33 Nm
- Replace after removing
- Right Flange Shaft
- FWD, Removing and installing. Refer to RIGHT SEAL, REPLACING, FWD
- AWD, Removing and installing. Refer to RIGHT SEAL, REPLACING, AWD .
- Seal
- Replace after removing
- AWD only
- Replacing. Refer to NEEDLE BEARING (POLYGON BEARING) AND NEEDLE BEARING SEAL ON THE RIGHT FLANGE SHAFT, REPLACING .
- Needle Bearing (Polygon Bearing)
- AWD only
- Replacing. Refer to NEEDLE BEARING (POLYGON BEARING) AND NEEDLE BEARING SEAL ON THE RIGHT FLANGE SHAFT, REPLACING .
- Circlip
- Replace after removing
- On AWD for needle bearing (polygon bearing)
- AWD Bevel Box
- Bevel Box Components. Refer to OVERVIEW - BEVEL BOX COMPONENTS
- Seal
- Replace after removing
- AWD, between the bevel box and the manual transmission
- AWD, replace when the bevel box is removed. Refer to SEAL BETWEEN BEVEL BOX AND MANUAL TRANSMISSION, REPLACING ON BEVEL BOX .
- Circlip
- Holds the tapered ring, the thrust washer and the pressure spring when the flange shaft is removed
- Tapered Ring
- With grooves for the thrust washer
- Installation position: taper faces the differential housing
- Thrust Washer
- Installation position: collar faces the pressure spring; tabs face the tapered ring
- Left Flange Shaft Pressure Spring
- Installed behind left flange shaft
- Left Flange Shaft
- Depending on vehicle equipment with ring
- Alternating from side to side, pry the protective ring off of the left flange shaft with a screwdriver.
- Installation position: depression faces away from the threaded holes in the flange shaft
- Install the protective ring all the way by hand.
- The protective ring must engage in the flange shaft.
- Seal
- Replace after removing
- For the left flange shaft
- Replacing with the transmission installed. Refer to LEFT SEAL, REPLACING .