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Clutch Housing Overview

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NOTE:

When installing the tapered roller bearing, install new shims which have the same thickness as the previous shims.

Fig 1: When Installing Tapered Roller Bearing, Install New Shims Same Thickness As Previous Shims
GWWN34-10474Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.
  1. Outer Race/Tapered Roller Bearing
    • For the 1st and 2nd gear output shaft.
    • Removing and installing, see -item 4- in 1ST AND 2ND GEAR OUTPUT SHAFT OVERVIEW .
    • When installing: install an adjusting shim -2- with the same thickness.
  2. Adjusting Shim
    • For the 1st and 2nd gear output shaft.
    • Pay attention to the thickness.
    • Will get damaged when being removed, always replace.
  3. Oil Deflector Ring
    • Installed position: The shoulder on the hole faces the output shaft.
  4. Outer Race/Tapered Roller Bearing
    • For the 3rd and 4th gear output shaft.
    • Removing and installing, see -item 4- in 3RD AND 4TH GEAR OUTPUT SHAFT OVERVIEW .
    • When installing: install an adjusting shim -5- with the same thickness.
  5. Adjusting Shim
    • For the 3rd and 4th gear output shaft.
    • Pay attention to the thickness.
    • Will get damaged when being removed, always replace.
  6. Locking Ring
    • Install in the circumferential groove in the clutch housing.
  7. Roller Bearing
  8. Bushing
    • For the selector shaft with selector rods.
    • Removing, refer to Figure.
    • Installing, refer to Figure.
  9. Alignment Sleeve
    • Quantity: 2
  10. Clutch Housing
  11. Input Shaft Seal
    • Removing and installing, refer to INPUT SHAFT SEAL .
    • Seal can only be removed using the extractor leverVW 681 when transmission is disassembled.
  12. Seal
  13. Washer
    • For the differential
    • Installed position: The shoulder on the inner circumference faces the seal -12-.
  14. Adjusting Shim
  15. Outer Race/Tapered Roller Bearing
    • For the differential.
    • Removing and installing, see -item 7- in DIFFERENTIAL OVERVIEW .
    • When installing: install an adjusting shim -14- with the same thickness.
  16. Oil Deflector Ring
    • Installed position: The shoulder on the hole faces the output shaft.
  17. Adjusting Shim
    • For the reverse gear output shaft.
    • Pay attention to the thickness.
  18. Outer Race/Tapered Roller Bearing
    • For the reverse gear output shaft.
    • Removing and installing, see -item 4- in REVERSE GEAR OUTPUT SHAFT OVERVIEW .
    • When installing: install an adjusting shim -17- with the same thickness.