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Home >> Volkswagen >> 2008 >> R32 >> Repair and Diagnosis >> External Pages >> Different car >> Section 28 (2.5L - Exhaust System, Emission Controls - Engine Code(S): BGP, BGQ, CBTA & CBUA (As Of 11.2011)) >> 26 Exhaust System, Emission Controls >> Description And Operation >> Secondary Air Injection System Overview

Secondary Air Injection System Overview

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NOTE:

The Secondary Air Injection (AIR) system is not installed on all engines.

Fig 1: Secondary Air Injection System Components
GWWN26-10375Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.
  1. Bolt
    • 10 Nm
  2. Secondary Air Injection (AIR) Pipe
    • Follow the tightening sequence, refer to Fig 2.
  3. Connector
    • For the AIR solenoid valve.
  4. Secondary Air Injection Solenoid Valve -N112-
  5. Connecting Pipe
    • Make sure it is secure
    • To disengage, squeeze together the securing ring.
  6. Secondary Air Injection Sensor 1 -G609-
    • Installed from MY 2009.
  7. Bolt
    • 2 Nm
    • Installed from MY 2009.
  8. Bracket
  9. Gasket
  10. Bolt
    • 10 Nm
  11. Connecting Pipe
    • For the AIR pump.
  12. Secondary Air Injection Pump Motor -V101-
  13. Rubber Bushing
  14. Bolt
    • 25 Nm
  15. Nut
    • 10 Nm
  16. Intake Manifold Support
    • With the mounts for the AIR pump motor.
  17. Cylinder Head
  18. Connecting Pipe
Fig 2: Connecting Tube - Tightening Sequence
GWWN26-10260Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Replace all AIR pipe gaskets -A-.

-- Install all bolts only hand tight.

-- Tighten the bolts -1- first, then the bolt -2- and then the bolt -3- to 10 Nm.