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Home >> Volkswagen >> 2006 >> GTI 1.8 E, Automatic >> Repair and Diagnosis >> External Pages >> Different car >> Section 247 (2.5L - Cooling System - Engine Code(S): BGP, BGQ, CBTA & CBUA) >> 19 Cooling System >> Description And Operation >> Coolant Pump And Thermostat Overview >> Part 1: Belt Pulley Side

Part 1: Belt Pulley Side

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Part 2: transmission side, refer to PART 2: TRANSMISSION SIDE .

Fig 1: Belt Pulley Side
GWWM19-0253Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.
  1. Cylinder Block
  2. Engine Oil Cooler
  3. Bolt
    • 25 Nm
  4. Bolt/Nut
    • 10 Nm
  5. to the Heater Core Lower Connection
  6. Retaining Clip
  7. O-ring
    • Always replace.
  8. Front Coolant Pipe
  9. Connecting Hose
  10. O-ring
    • Always replace.
  11. Coolant Pipe
  12. Connecting Hose
  13. Cover
  14. to the Radiator Lower Connection
  15. Bolt
    • 5 Nm
  16. O-ring
    • Always replace.
  17. Coolant Thermostat
    • Removing and installing, refer to COOLANT THERMOSTAT .
    • Note the installed position: the valve must be at the top.
    • Checking (coolant thermostat installed): Refer to the "Function and Component Selection" in the vehicle diagnostic tester.
    • Checking (coolant thermostat removed):

      Heat the thermostat in water.

      Starts to open: approximately 87 °C (188.6 °F) Opening ends: approximately 102 °C (215.6 °F) Open distance: at least 7 mm

  18. Seal
    • Always replace.
  19. Bolt
    • 25 Nm
  20. Coolant Thermostat Housing
  21. Seal
    • Always replace.
  22. Accessory Bracket
  23. Bolt
    • 10 Nm
  24. Coolant Pump
    • With an integrated silicone seal for sealing to the cylinder block.
    • Removing and installing, refer to COOLANT PUMP .
  25. Right Coolant Pipe
    • Secured to the engine mount.
  26. to the Expansion Tank Lower Connection