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Home >> Volkswagen >> 2006 >> GTI 1.8 E, Automatic >> Repair and Diagnosis >> External Pages >> Different car >> Section 247 (2.5L - Cooling System - Engine Code(S): BGP, BGQ, CBTA & CBUA) >> 19 Cooling System >> Description And Operation >> Coolant Pump And Thermostat Overview >> Part 2: Transmission Side

Part 2: Transmission Side

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Fig 1: Cooling System Components (On Engine), Assembly Overview Part 2
GWWM19-0104Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.
  1. Coolant Connection
    • Pressed in the cylinder head.
    • Clean before installing the coolant flange -item 17-

      -- If necessary, remove any coolant deposits with a brass wire brush or with a fine sandpaper (minimum 100 grit).

    • If the pipe connection is worn, replace it using liquid locking fluidD 000 600 A2.
  2. Thrust Ring
  3. Seal
    • Replace after removing the coolant flange -item 17-.
  4. to the Expansion Tank Upper Connection
  5. Rear Coolant Pipe
  6. Bolt/Nut
    • 10 Nm
  7. Heat Shield
  8. to the Heater Core Upper Connection
  9. Supply Hose
  10. Bypass Thermostat
  11. to the Automatic Transmission Fluid Cooler
    • Only for vehicles with a automatic transmission.
  12. to the Heater Core Lower Connection
  13. from the Automatic Transmission Fluid Cooler
    • Only for vehicles with a automatic transmission.
  14. Return Hose
  15. Coolant Pipe
    • Bolted to the coolant flange -item 17-
  16. to the Coolant Thermostat Housing
  17. Flange
  18. Supply Hose
  19. to the Radiator Upper Connection
  20. Coolant Hoses
    • Only for a throttle valve control module heated by coolant.
  21. Throttle Valve Control Module -J338-
  22. Engine Coolant Temperature Sensor -G62-
  23. O-ring
    • Always replace.
  24. Retaining Clip