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Home >> Volkswagen >> 2006 >> GTI 1.8 E, Automatic >> Repair and Diagnosis >> External Pages >> Different car >> Section 237 (2.0L - Cooling System - Engine Code(S): CBFA & CCTA) >> 19 Cooling System >> Description And Operation >> Coolant Pump And Thermostat Overview

Coolant Pump And Thermostat Overview

WARNING: This page is about a different car, the 2009 Volkswagen GTI and 2008 Volkswagen GTI. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: Identifying Assembly Overview: Coolant Pump And Thermostat
GWWA19-10850Courtesy of VOLKSWAGEN UNITED STATES, INC.
  1. Bolt 
    • 9 Nm
    • Tightening sequence, refer to Fig 2.
  2. O-rings 
    • Always replace.
  3. Connection 
  4. Retaining Clip 
    • Only with the inserted version.
    • Make sure it is tight.
  5. Bolt 
    • 4 Nm
    • Only with the threaded version.
  6. Retaining Plate 
    • Only with the threaded version.
  7. Engine Coolant Temperature Sensor -G62- 
  8. O-ring 
    • Always replace.
  9. Coolant Pump 
    • Removing and installing, refer to COOLANT PUMP .
    • On a new coolant pump, remove the protective cap.
  10. Gasket 
    • Always replace.
  11. Centering Pin 
    • Quantity: 2
  12. Toothed Belt 
  13. Toothed Belt Guard 
  14. Bolt 
    • 9 Nm
  15. Bolt 
    • 10 Nm + an additional 90° (1/4) turn.
    • Always replace.
    • Has left hand threads.
  16. Drive Gear for the Toothed Belt 
    • Installed position: The collar on the drive gear faces the transmission.
  17. Shaft Seal 
  18. Balance Shaft 
  19. Coolant Thermostat 
    • The coolant thermostat can be checked in "Guided Fault Finding" under "Function and Component Selection".
    • Removing and installing, refer to COOLANT THERMOSTAT .
  20. Centering Pin 
  21. O-ring 
    • Always replace.
  22. Connecting Piece 
  23. Bolt 
    • 9 Nm
Fig 2: Identifying Coolant Pump Tightening Sequence
GWWA19-10458Courtesy of VOLKSWAGEN UNITED STATES, INC.

-- Tighten the bolts in sequence -1 through 5- to 9 Nm.