Bevel Box Output Flange Seal: Notes

Special tools and workshop equipment required 

• Holding fixture VW 313
• Tube 42 mm dia. VW 516
• Thrust piece 40-105
• Thrust piece T10049
• Transmission holder T10108
• Stop plate T10108/1
• Taper roller bearing puller VAG 1582
• Attachment VAG 1582/6A
• Torque wrench VAG 1601
• 2 arm puller Kukko 20/10
• Three arm puller Kukko 45-2
• Slide hammer-complete set VW 771
• Pulling hook VW 771/37
• Used oil collection and extraction device VAG 1782
• 2 M10 x 30 bolts
• 4 M12 x 10 nuts

Procedure 

-- Remove the bevel box. Refer to BEVEL BOX .

-- Set the bevel box on hole -arrow- designated with the number -4- in the T10108.

Fig 1: Identifying Bevel Box Set On Hole Designated With Number In Transmission Holder T10108

Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

A - Place 4 M12 x 10 nuts -A- between the bevel box and transmission holder.

-- Align the bevel box with the remaining 3 holes and secure it.

-- Place the VAG 1782 underneath.

-- Drain the oil from the bevel box.

-- Secure the bevel box output flange with the T10108/1 by installing the M10 x 30 bolts -arrows-.

Fig 2: Identifying New Output Flange Hex Nut

Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Remove the output flange nut.

A - 36 mm 3/4 inch drive socket

-- Move the bevel box so that the output flange faces upward.

-- Remove the output shaft from the bevel box.

Fig 3: Identifying Removal Of Output Shaft From Bevel Box Shaft Bevel Gear

Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

A - Three-arm puller, for example, Kukko 45-2

-- Place the 40-105 on the output flange.