LEMON Manuals: Even more car manuals for everyone
Home >> Volkswagen >> 2006 >> GTI 1.8 E, Automatic >> Repair and Diagnosis >> External Pages >> Different car >> Section 232 (Final Drive, Differential - Direct Shift Automatic Transmission 02E) >> 39 Final Drive, Differential >> Removal And Installation >> Bevel Box Output Flange Seal >> Remove Taper Roller Bearing Inner Race From Output Shaft Using Taper Roller Bearing Puller

Remove Taper Roller Bearing Inner Race From Output Shaft Using Taper Roller Bearing Puller

WARNING: This page is about a different car, the 2008 Volkswagen R32. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: Identifying Inner Race/Tapered Roller Bearing, Output Flange And Tapered Roller Bearing Puller
GWWA39-0297Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.
NOTE:

You can also use the VAG 1582/6A instead of the VAG 1582/6.

-- Remove the output flange seal -A-.

Fig 2: Identifying Output Shaft Seal
GWWA39-10041Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Clean the locking fluid residue from the threads on the shaft bevel gear.

-- Place the inner race/tapered roller bearing -3- in the bevel box outer race.

-- Lightly lubricate the new output flange seal -4- with oil on the outer circumference.

-- Drive in the new seal until seated using the T10049.

Fig 4: Identifying Thrust Piece T10049 To Drive In New Sealing Ring To Stop Using
GWWA39-10043Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Fill the area between sealing lip and dust lip halfway with sealing grease G 052 128 A1.

-- Pull in the output flange using a two arm puller -A-.

Fig 5: Identifying Pulling In Output Flange With Two Arm Puller
GWWA39-10044Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

A - Two arm puller, for example, Kukko 20/10

-- Position the pulling hook on the underside of the drive pinion housing.

-- Lubricate the threads on the new nut with locking fluid D 000 600.

-- Tighten the new nut. Tightening specification: 675 Nm.

Fig 6: Identifying New Output Flange Hex Nut
GWWA39-10039Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

A - Socket SW 36 for 3/4 inch drive

-- Install the bevel box. Refer to BEVEL BOX .

-- Fill the bevel box with gear oil. Refer to BEVEL BOX OIL LEVEL, CHECKING .