Engine, installing

WARNING: This page is about a different variant/trim than selected.

Installation is performed in reverse order. Note the following:

Check clutch release bearing for wear, replace if necessary.
Lightly grease clutch release bearing, release bearing guide sleeve and splines on input shaft with grease G 000 100 .
Check whether dowel sleeves for centering engine/transmission are in cylinder block and install if necessary.
When installing assembly, ensure sufficient clearance to axle shafts.

Align engine and transmission mountings refer to Engine and transmission mountings, aligning .

Tightening torques, refer to Assembly mountings .

Install axle shafts: Refer to 40 FRONT SUSPENSION
Install front exhaust pipe, refer to Exhaust system components, removing and installing .

Vehicles with manual transmission 02J

Install hydraulic clutch slave cylinder: Refer to 30 CLUTCH
Install shift mechanism and adjust cable mechanism if necessary: Refer to 34 MANUAL TRANSMISSION - CONTROLS, HOUSING

Vehicles with automatic transmission

Install selector cable on transmission, adjust if necessary: Refer to 37 - AUTOMATIC TRANSMISSION - CONTROLS, HOUSING

Continuation for all vehicles

Install power steering pump: Refer to 48 STEERING
Reconnect pipe between charge air cooler and intake connecting flange at intake connecting flange.
Reconnect electrical connections and check routing: Refer to 97 WIRING

Vehicles with air conditioning

Continuation for all vehicles

Install poly V-belt. Refer to Poly V-belt, removing and installing .
Install center, left and right insulation trays: Refer to 50 BODY, FRONT
Fill with coolant. Refer to Coolant, draining and filling .
Road test vehicle and read fault memory. Refer to Engine control module fault memory, reading and erasing ; Reading and erasing fault memory of engine control module.