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Home >> Volkswagen >> 2005 >> Jetta TDI, Automatic >> Repair and Diagnosis >> External Pages >> Different car >> Section 37 (2.0L - Crankshaft, Cylinder Block - Engine Code(S): AXX, BPY & BWA (A5 Platform)) >> 13 Crankshaft, Cylinder Block >> Description And Operation >> Toothed Belt Assembly Overview, With Divided Toothed Belt Guard

Toothed Belt Assembly Overview, With Divided Toothed Belt Guard

WARNING: This page is about a different car, the 2008 Volkswagen Jetta, 2008 Volkswagen GLI, 2007 Volkswagen Jetta, and 2006 Volkswagen Jetta. However, it is still accessible from the selected car via links, so may be relevant.
NOTE:

Vehicles from 01/2006 have a new toothed belt guard. Identification: The upper toothed belt guard does not have cover and the guard is divided in the engine mount bracket area. Vehicles without divided toothed belt guard assembly overview. Refer to TOOTHED BELT ASSEMBLY OVERVIEW, WITHOUT DIVIDED TOOTHED BELT GUARD .

Fig 1: Identifying Engine Assembly Overview Part III, With Divided Toothed Belt Guard
GWWN13-10269Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.
  1. Bolt, 10 Nm 
  2. Upper Toothed Belt Guard 
  3. Bolt, 50 Nm + 180° (1/2) additional turn 
    • Always replace.
    • Use the retainer 3036 to loosen and tighten.
  4. Camshaft Gear 
    • Installed position secured by a woodruff key.
  5. Bolt, 10 Nm 
    • Install with locking fluid AMV 185 101 A1.
  6. Rear Toothed Belt Guard 
  7. Woodruff Key 
    • Check for secure seating.
  8. Nut, 25 Nm 
  9. Semi Automatic Tensioner Roller 
  10. Coolant Pump 
  11. O-ring 
    • Always replace.
  12. Bolt, 25 Nm 
  13. Damper Roller 
  14. Bolt, 15 Nm 
  15. Bolt, 35 Nm 
  16. Damper Roller 
  17. Sealing Flange 
  18. Diamond Disc 
    • Always replace.
  19. Crankshaft Toothed Belt Gear 
    • There must be no oil on the contact surface between the toothed belt gear, diamond disc and crankshaft.
    • Only possible to install in one position.
  20. Bolt, 90 Nm + 90° (1/4) additional turn 
    • Always replace.
    • Do not lubricate.
    • Use the counter support 3415 to loosen and tighten.
  21. Toothed Belt 
    • Before removing, mark the direction of rotation using chalk or a felt tip marker.
    • Check for wear.
  22. Lower Toothed Belt Guard 
  23. Bolt, 8 Nm 
    • For the lower toothed belt guard.
    • Quantity: 7.
  24. Engine Mount Bracket 
  25. Bolt, 45 Nm 
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