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Home >> Volkswagen >> 2002 >> GTI Base, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 189 (2.0L - Cooling System - Engine Code(S): CBFA & CCTA (Sedan) (A5 Platform)) >> 19 Cooling System >> Description And Operation >> Coolant Pump And Thermostat Overview

Coolant Pump And Thermostat Overview

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Fig 1: Identifying Assembly Overview: Coolant Pump And Thermostat
GWWA19-10850Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.
  1. Bolt 
    • 9 Nm
    • Tightening sequence and specification. Refer to Fig 2.
  2. O-ring 
    • Always replace.
    • Lubricate with coolant.
  3. Connection 
  4. Retaining Clip 
    • Only with the inserted version.
    • Make sure it is secure.
  5. Bolt 
    • 4 Nm
    • Only with the threaded version.
  6. Retaining Plate 
    • Only with the threaded version.
  7. Engine Coolant Temperature Sensor -G62- 
  8. O-ring 
    • Always replace.
  9. Coolant Pump 
    • Removing and installing, refer to COOLANT PUMP .
    • On a new coolant pump, remove the protective cap.
  10. Gasket 
    • Always replace.
  11. Centering Pin 
    • Quantity: 2
  12. Toothed Belt 
  13. Toothed Belt Guard 
  14. Bolt 
    • 9 Nm
  15. Bolt 
    • 17 Nm
    • Always replace.
    • Has left hand threads
  16. Toothed Belt Drive Gear 
    • Note the installed position: The collar on the drive gear faces the transmission.
  17. Seal 
  18. Balance Shaft 
  19. Coolant Thermostat 
    • The coolant thermostat can be checked in "Guided Fault Finding" under "Function and Component Selection".
    • Removing and installing, refer to COOLANT THERMOSTAT .
  20. Centering Pin 
  21. O-ring 
    • Always replace.
  22. Connecting Piece 
  23. Bolt 
    • 9 Nm
Fig 2: Identifying Coolant Pump Tightening Sequence
GWWA19-10458Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

Special tools and workshop equipment required 

Procedure 

-- Tighten the coolant pump bolts in sequence -1 through 5-.

Tightening specification: 9 Nm