LEMON Manuals: Even more car manuals for everyone
Home >> Volkswagen >> 2002 >> GTI Base, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 189 (2.0L - Cooling System - Engine Code(S): CBFA & CCTA (Sedan) (A5 Platform)) >> 19 Cooling System >> Removal And Installation >> Engine Coolant Temperature Sensor -G62-

Engine Coolant Temperature Sensor -G62-

WARNING: This page is about a different car, the 2010 Volkswagen Jetta, 2009 Volkswagen Jetta, 2009 Volkswagen GLI, 2008 Volkswagen Jetta, and 2008 Volkswagen GLI. However, it is still accessible from the selected car via links, so may be relevant.

Special tools and workshop equipment required 

Removing 

Conditions:

-- Remove the cover for the air duct; disengage the side clips to do so -arrows-.

Fig 1: Identifying Air Duct Cover Slide Clips
GWWA10-10367Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Unclip the air duct from the lock carrier air duct, disengage the clips to do so -arrows-.

Fig 2: Identifying Lower Air Guide Clips
GWWA10-10368Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Remove both the intake air duct and the lower air duct.

-- Remove the charge air pipe from the noise generator, if equipped. Refer to CHARGE AIR PIPE FROM NOISE GENERATOR .

-- Loosen the hose clamp -2-.

Fig 3: Identifying Air Guide Hose Bolts, Air Guide Pipe Hose Clamps & Electrical Harness Connector
GWWA21-10161Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Remove the bolt -4-.

-- Disconnect the electrical connector -arrow-.

-- Remove the noise insulation. Refer to Description and Operation .

-- Disconnect the charge air hose by lifting the clamp -1- and loosening the hose clamp -2-.

Fig 4: Identifying Charge Air Hose And Clamps
GWWA21-10051Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Seal off the connections on the charge air cooler with a clean cloth.

-- Remove the bolt -1- and remove the charge air pipe downward.

Fig 5: Identifying Air Guide Hose Bolts, Air Guide Pipe Hose Clamps & Electrical Harness Connector
GWWA21-10161Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Remove the throttle valve control module. Refer to Throttle Valve Control Module -J338- .

-- Remove the intake manifold support by removing the nut -2- and bolt -1-.

Fig 6: Identifying Intake Manifold Support, Nut And Bolt
GWWA19-10457Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.