Part III
WARNING: This page does not describe the selected car, but rather 26 other vehicles, including the 2002 Volkswagen Cabrio, 2001 Volkswagen Cabrio, 2000 Volkswagen Cabrio, 1999 Volkswagen Jetta, and 1999 Volkswagen Golf. However, it is still accessible from the selected car via links, so may be relevant.
The following list pertains to Fig 1.
- Cylinder block
- Sealing flange and pressure plate/driveplate, removing and installing, see DRIVEPLATE, REMOVING AND INSTALLING
- Crankshaft, removing and installing, see CRANKSHAFT, REMOVING AND INSTALLING
- Piston and connecting rod, disassembling and assembling, see PISTON AND CONNECTING ROD, DISASSEMBLING AND ASSEMBLING
- Woodruff key
- Check for tight fit
- O-ring
- Always replace
- Engine Ground (GND) connection
- 25 Nm (18 ft lb)
- Knock Sensor -G61-
- Checking
For model years 1993-1995, see DIAGNOSTIC TROUBLE CODE (DTC) TABLE
For model years 1996-1999, see DIAGNOSTIC TROUBLE CODE (DTC) TABLE
- 20 Nm (15 ft lb)
- Incorrect tightening torque can influence knock sensor function
- Ignition distributor
- Installing
For 1993-95, see IGNITION DISTRIBUTOR, REMOVING/INSTALLING .
For 1996-99, see DISTRIBUTOR, REMOVING AND INSTALLING .
- 25 Nm (18 ft lb)
- Clamp
- Gasket
- Always replace
- Oil filter bracket
- Crankcase breather
- Oil cooler
- Coat flange area with AMV 188 100 02 outside sealing ring
- Ensure clearance to surrounding components
- Replace if contaminated, see Caution in Engine, disassembling and assembling
- Oil filter
- Loosen with strap wrench
- Tighten by hand
- Follow installation instructions on oil filter
- 10 Nm (7.5 ft lb)
- Engine Speed (RPM) sensor
- Checking
For model years 1993 - 1995, see DIAGNOSTIC TROUBLE CODE (DTC) TABLE
For model years 1996 - 1999, see DIAGNOSTIC TROUBLE CODE (DTC) TABLE
- Support ring
- 20 Nm (15 ft lb) plus 1/4-turn (90°)
- Always replace
- 30 Nm (22 ft lb)
- Tensioner
- Bracket
- Seal
- Always replace
- Tensioner lever
- Hammer head screw
- Coolant pump
- Oil pan
- 20 Nm (15 ft lb)
- Loosen or tighten bolts on flywheel side using tool 3185
- Bracket
- For power steering pump
- Gasket
- Always replace
Gasket with baffle plate (where applicable):
- Replace if damaged
- To remove, remove oil pump cover
- Always replace