Assembly overview - pedal cluster: Notes
WARNING: This page is about a different car, the 1999 Volkswagen GTI, 1998 Volkswagen GTI, 1997 Volkswagen GTI, 1996 Volkswagen GTI, and 1995 Volkswagen GTI. However, it is still accessible from the selected car via links, so may be relevant.
The following list pertains to Fig 1 .
- Pedal cluster mounting bracket
- Removing: First remove steering column with column tube. See STEERING COLUMN, STEERING COLUMN TUBE AND STEERING WHEEL, SERVICING
- Disconnect brake pedal from push rod of brake master cylinder. See BRAKE PEDAL AND PEDAL CLUSTER, SERVICING
NOTE:- Only the new pedal cluster mounting bracket with a clutch cable guide tube -arrow- is available as a replacement part.
- Before installing the new pedal cluster bracket on a vehicle with hydraulic clutch control, the guide tube must be removed. Saw it off lush with bracket.
- Self-locking nut
- Always replace
- Tightening torque: 25 N.m (18 ft lb)
- For attaching bracket to threaded stud on installation plate
- Self-locking nut
- Always replace
- Tightening torque: 25 N.m (18 ft lb)
- For attaching bracket to threaded studs on vacuum brake booster
- Self-locking bolt
- Quantity: 2
- Always replace
- Tightening torque: 25 N.m (18 ft lb)
- For attaching bracket to assembly support
- Pivot pin
- For clutch and brake pedals
- Installation position, see Installation position of clutch and brake pedal pivot pin
- Securing clip
- Removing, see CLUTCH PEDAL, REMOVING AND INSTALLING
- Installing, see INSTALLING
- Bolt
- Tightening torque: 25 N.m (18 ft lb)
- For attaching additional brace (item -9-) to pedal bracket
- Self-locking hex nut
- Always replace
- Tightening torque: 25 N.m (18 ft lb)
- For attaching additional support -9- to floor panel
- - Support
- Removing and installing, see INSTALLING
- Brake pedal
- Clutch pedal
- Removing and installing, see CLUTCH PEDAL, REMOVING AND INSTALLING
- Retainer
- Removing and installing, see ASSEMBLY OVER VIEW CLUTCH HYDRAULIC SYSTEM
- Securing clip
- Secures pivot pin -5-
- Removing, see CLUTCH PEDAL, REMOVING AND INSTALLING
- Brake pedal
- Removing, see OVER-CENTER SPRING, REMOVING AND INSTALLING
- Over -center spring mount
- Install in mounting bracket
- Self-locking nut
- Always replace
- Tightening torque: 25 N.m (18 ft lb)
- For attaching master cylinder to mounting bracket
- Mounting bracket
- Removing: first remove clutch pedal and master cylinder
- Master cylinder
- Removing and installing, see MASTER CYLINDER, REMOVING AND INSTALLING
- Self-locking nut
- Always replace
- Tightening torque: 25 N.m (18 ft lb)