Input shaft, disassembling and assembling as of transmission manufacture date 190503: Notes

WARNING: This page is about a different car, the 2004 Volkswagen R32. However, it is still accessible from the selected car via links, so may be relevant.

Special tools, testers and auxiliary items required

Fig 1: Identifying Special Tools - Input Shaft, Disassembling And Assembling As Of Transmission Manufacture Date 190503 (1 Of 2)

Courtesy of VOLKSWAGEN UNITED STATES, INC.

Pressure plate VW 401
Pressure plate VW 402
Punch VW 407
Punch VW 412

Thrust piece VW 431
Thrust piece VW 432

Special tools, testers and auxiliary items required

Fig 2: Identifying Special Tools - Input Shaft, Disassembling And Assembling As Of Transmission Manufacture Date 190503 (2 Of 2)

Courtesy of VOLKSWAGEN UNITED STATES, INC.

Thrust piece VW 454
Thrust piece 30505
Thrust piece 40-105
Tube 2040

Internal puller 1 - Kukko 21/5
Separating device 3 - Kukko 17/1
Separating device 3 - Kukko 17/2
Extractor 2 - Kukko 18/1

Support 4- Kukko 22/2

NOTE:

Lubricate all bearings with gear oil when inserting on input shaft.

Fig 3: Exploded View Of Input Shaft Components As Of Transmission Manufacture Date 190503

Courtesy of VOLKSWAGEN UNITED STATES, INC.

1 - Circlip

When replacing tapered roller bearing and input shaft, determine anew: Determining circlip

2 - Transmission housing

3 - Circlip

4 - Grooved ball bearing

Pull off: Pulling off grooved ball bearing
Pressing on: Pressing on grooved ball bearing

5 - Gear wheel for 5th gear

Pressing off: Pressing off 5th gear
Pressing on: Pressing on 5th gear

6 - Input shaft

With gear wheel for 3rd/4th and 6th gears

7 - Cylindrical roller bearing

With circlip
Pulling out: Pulling cylindrical roller bearing off clutch housing
Pressing in: Pressing cylindrical roller bearing into clutch housing
Installed position: Circlip in bearing points to input shaft

8 - Clutch housing