LEMON Manuals: Even more car manuals for everyone
Home >> Toyota >> 2025 >> Prius Plug-In Hybrid SE >> Repair and Diagnosis >> Drivelines & Axles >> Wheel Hubs >> Axle And Differential - Service Information >> REAR AXLE CARRIER (for AWD) >> Installation [12/2022 - ] >> Procedure

Installation [12/2022 - ]: Procedure

  1. TEMPORARILY INSTALL REAR AXLE CARRIER SUB-ASSEMBLY 
    1. GTY1153935Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Rear Axle Carrier Pin - -
      *a Wooden Block *b Jack
      1. Temporarily install the rear axle carrier sub-assembly to the rear shock absorber assembly with the nut and plate washer.
        NOTE:

        Hold the rear axle carrier pin while rotating the nut.

      2. Temporarily install the rear axle carrier sub-assembly to the rear upper control arm assembly with the bolt and nut.
        NOTE:
        • Insert the bolt with the threaded end facing the rear of the vehicle.
        • Because the nut has its own stopper, do not turn the nut. Tighten the bolt with the nut secured.
      3. Install the rear trailing arm assembly to the rear axle carrier sub-assembly with the 2 bolts.

        Torque: 150 N*m (1530 kgf*cm, 111 ft.*lbf) 

  2. INSTALL NO. 4 FLEXIBLE HOSE BRACKET 

    Torque: 29 N*m (296 kgf*cm, 21 ft.*lbf) 

  3. TEMPORARILY INSTALL REAR NO. 1 SUSPENSION ARM ASSEMBLY 
    Refer to PROCEDURE - Step 11
  4. INSTALL REAR LOWER COIL SPRING INSULATOR 
  5. INSTALL REAR COIL SPRING 
    Refer to PROCEDURE - Step 3 [12/2022 - 03/2023] , or refer to PROCEDURE - Step 3 [03/2023 - ]
  6. STABILIZE SUSPENSION 
    Refer to PROCEDURE - Step 4 [12/2022 - 03/2023] , or refer to PROCEDURE - Step 4 [03/2023 - ]
  7. INSTALL REAR UPPER CONTROL ARM ASSEMBLY 
    1. GTY1151108Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Install the rear upper control arm assembly to the rear axle carrier sub-assembly with the bolt.

        Torque: 73 N*m (744 kgf*cm, 54 ft.*lbf) 

        NOTE:

        Because the nut has its own stopper, do not turn the nut. Tighten the bolt with the nut secured.

  8. INSTALL REAR NO. 1 SUSPENSION ARM ASSEMBLY 
    Refer to PROCEDURE - Step 19
  9. INSTALL REAR NO. 2 SUSPENSION ARM ASSEMBLY 
    Refer to PROCEDURE - Step 21
  10. INSTALL REAR SHOCK ABSORBER ASSEMBLY 
    Refer to PROCEDURE - Step 7 [12/2022 - 03/2023] , or refer to PROCEDURE - Step 3 [03/2023 - ]
  11. INSTALL REAR STABILIZER LINK ASSEMBLY 

    Refer to INSTALLATION [12/2022 - 03/2023] , or refer to INSTALLATION [03/2023 - ]

  12. INSTALL REAR AXLE HUB AND BEARING ASSEMBLY 
    See step  1
  13. INSTALL REAR DISC 
    Refer to PROCEDURE - Step 1
  14. INSTALL REAR DISC BRAKE CALIPER ASSEMBLY 

    See step  10 [12/2022 - 03/2023] See step  10 [03/2023 - ]

  15. INSTALL REAR FLEXIBLE HOSE 

    Torque: 29 N*m (296 kgf*cm, 21 ft.*lbf) 

  16. INSTALL SKID CONTROL SENSOR 
    See step  12
  17. INSTALL NO. 2 PARKING BRAKE WIRE ASSEMBLY 
    1. GTY1146210Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Install the No. 2 parking brake wire assembly to the rear trailing arm assembly with the nut.

        Torque: 15.5 N*m (158 kgf*cm, 11 ft.*lbf) 

      2. Engage the 2 clamps.
      3. Connect the No. 2 parking brake wire assembly connector to the rear skid control sensor.
        NOTE:
        • Remove any dirt or foreign matter on and around the No. 2 parking brake wire assembly connector before performing this step.
        • Do not allow water, oil or dirt to enter the No. 2 parking brake wire assembly connector.
      4. Connect the No. 2 parking brake wire assembly connector to the parking brake actuator assembly.
        NOTE:
        • Remove any dirt or foreign matter on and around the No. 2 parking brake wire assembly connector before performing this step.
        • Do not allow water, oil or dirt to enter the No. 2 parking brake wire assembly connector.
  18. INSTALL REAR AXLE SHAFT NUT 
    1. GTY1156989Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Clean the threaded parts on the rear drive shaft assembly and a new rear axle shaft nut using non-residue solvent.
        NOTE:
        • Be sure to perform this work even when using a new rear drive shaft assembly.
        • Keep the threaded parts free of oil and foreign matter.
      2. Using a 30 mm deep socket wrench, temporarily install the rear axle shaft nut.

        Torque: 216 N*m (2203 kgf*cm, 159 ft.*lbf) 

        HINT: 

        Keep depressing the brake pedal to prevent the rear drive shaft assembly from rotating.

      3. Using a chisel and hammer, stake the rear axle shaft nut.
  19. INSTALL REAR WHEEL 

    Refer to INSTALLATION [12/2022 - ]

  20. INSTALL REAR SUSPENSION TOE ADJUST CAM SUB-ASSEMBLY 
    Refer to PROCEDURE - Step 35
  21. INSTALL REAR FLOOR SIDE MEMBER COVER LH 

    Refer to PROCEDURE - Step 7 [12/2022 - 03/2023] , or refer to PROCEDURE - Step 7 [03/2023 - ]

  22. INSTALL REAR FLOOR SIDE MEMBER COVER RH 

    Refer to PROCEDURE - Step 8 [12/2022 - 03/2023] , or refer to PROCEDURE - Step 8 [03/2023 - ]

  23. CONNECT CABLE TO NEGATIVE AUXILIARY BATTERY TERMINAL 
    Refer to PROCEDURE - Step 14
  24. INITIALIZATION AFTER RECONNECTING AUXILIARY BATTERY TERMINAL 

    HINT: 

    When disconnecting and reconnecting the auxiliary battery, there is an automatic learning function that completes learning when the respective system is used.

    Refer to AUTOMATIC LEARNING CHART [12/2022 - 03/2023] , or refer to AUTOMATIC LEARNING CHART [03/2023 - ]

  25. INSPECT AND ADJUST REAR WHEEL ALIGNMENT 

    Refer to ADJUSTMENT [12/2022 - 03/2023] , or refer to ADJUSTMENT [03/2023 - ]

  26. CHECK FOR SPEED SENSOR SIGNAL 

    Refer to SIGNAL CHECK [12/2022 - ]

  27. PERFORM INITIALIZATION 
    Parking Assist Monitor System Refer to CALIBRATION [12/2022 - ]
    Panoramic View Monitor System Refer to CALIBRATION [12/2022 - ]
    Advanced Park Refer to CALIBRATION [12/2022 - ]