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Home >> Toyota >> 2025 >> Prius Plug-In Hybrid SE >> Repair and Diagnosis >> Body & Frame >> Exterior Body Panels >> Exterior Panels / Trim - Service Information (2 Of 2) >> Front Fender >> Disassembly [12/2022 - ] >> Procedure

Disassembly [12/2022 - ]: Procedure

  1. REMOVE HEADLIGHT ASSEMBLY 

    Refer to REMOVAL [12/2022 - ]

  2. REMOVE FRONT BUMPER SIDE SUPPORT 

    Refer to PROCEDURE - Step 32 [12/2022 - 01/2025] , or refer to PROCEDURE - Step 30 [01/2025 - ]

  3. REMOVE WINDSHIELD LOWER OUTSIDE MOULDING 
    See step  1 [12/2022 - 03/2023] See step  1 [03/2023 - ]
  4. REMOVE COWL WATER EXTRACT SHIELD 

    Refer to PROCEDURE - Step 7

  5. REMOVE FRONT PILLAR UPPER COVER SUB-ASSEMBLY 
    See step  1
  6. REMOVE WHEEL ASSEMBLY 

    Refer to REMOVAL [12/2022 - ]

  7. REMOVE FRONT WHEEL OPENING EXTENSION PAD 
    1. GTY1156633Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  8. REMOVE FRONT FENDER LINER 
    1. GTY1139377Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  9. REMOVE BODY ROCKER PANEL MOULDING ASSEMBLY 

    Refer to REMOVAL [12/2022 - ] 

  10. REMOVE FRONT FENDER SIDE PANEL PROTECTOR 
    1. GTY1156635Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  11. REMOVE FRONT FENDER SUB-ASSEMBLY 
    1. GTY1159139Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Apply protective tape around the front fender sub-assembly as shown in the illustration.
    2. GTY1157504Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Remove the 8 bolts.
      2. Disengage the guide to remove the front fender sub-assembly.
  12. REMOVE NO. 2 FRONT SIDE AIR GUIDE 
    1. GTY1148597Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002