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Removal [02/2024 - ]: Procedure

  1. PRECAUTION 
    NOTE:

    After turning the ignition switch off, waiting time may be required before disconnecting the cable from the battery terminal.

    Refer to BEFORE DISCONNECTING BATTERY [02/2024 - ]
  2. DISCHARGE FUEL SYSTEM PRESSURE 

    Refer to PRECAUTION [02/2024 - ]

  3. DISCONNECT CABLE FROM NEGATIVE AUXILIARY BATTERY TERMINAL 

    Refer to REMOVAL [02/2024 - ]

  4. REMOVE FRONT BUMPER ASSEMBLY 

    Refer to REMOVAL [02/2024 - ]

  5. REMOVE FRONT BUMPER GUARD BASE COVER 
    1. GTY1225591Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  6. REMOVE NO. 1 ENGINE UNDER COVER SUB-ASSEMBLY 
    1. GTY1223850Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  7. REMOVE NO. 2 ENGINE UNDER COVER ASSEMBLY 
    1. GTY1220067Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  8. REMOVE FRONT WHEEL 

    Refer to REMOVAL [02/2024 - ]

  9. REMOVE FRONT FENDER APRON TRIM PACKING A 
    1. GTY1223695Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  10. REMOVE FRONT FENDER APRON TRIM PACKING B 
    1. GTY1223692Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  11. REMOVE FRONT FENDER APRON TRIM PACKING C 
    1. GTY1223696Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  12. REMOVE FRONT FENDER APRON TRIM PACKING D 
    1. GTY1223694Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  13. RECOVER REFRIGERANT FROM REFRIGERATION SYSTEM 

    Refer to REPLACEMENT [02/2024 - ]

  14. DRAIN ENGINE OIL 

    Refer to PROCEDURE - Step 2

  15. DRAIN ENGINE COOLANT 

    Refer to PROCEDURE - Step 3

  16. DRAIN COOLANT (for Inverter) 

    Refer to PROCEDURE - Step 1

  17. REMOVE RADIATOR ASSEMBLY 

    Refer to REMOVAL [02/2024 - ]

  18. REMOVE HOOD SUB-ASSEMBLY 
    WARNING:

    Be sure to perform this procedure with several people as the hood sub-assembly is very heavy.
    1. GTY1224881Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  19. REMOVE COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY 

    Refer to REMOVAL [02/2024 - ]

  20. REMOVE FRONT CROSS MEMBER 
    1. GTY1226852Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  21. REMOVE AIR CLEANER CAP WITH NO. 1 AIR CLEANER HOSE 

    Refer to PROCEDURE - Step 6

  22. REMOVE AIR CLEANER FILTER ELEMENT SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 7

  23. REMOVE AIR CLEANER CASE SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 8

  24. DISCONNECT ENGINE WIRE 
    1. GTY1221447Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *A for LH side - -
    2. GTY1219978Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *A for RH side - -
  25. REMOVE TURBOCHARGER SUB-ASSEMBLY 

    Refer to REMOVAL [02/2024 - ]

  26. REMOVE INVERTER COOLING PIPE ASSEMBLY 
    1. GTY1182138Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  27. REMOVE UPPER ARM BUSH INSULATOR 
    1. GTY1224193Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  28. DISCONNECT FUEL VAPOR FEED HOSE ASSEMBLY 
    1. GTY1223876Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  29. DISCONNECT WATER HOSE SUB-ASSEMBLY B 
    1. GTY1220647Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Raise retainer Remove in this Direction
  30. DISCONNECT HEATER RETURN HOSE CONNECTOR 
    1. GTY1221309Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Raise retainer Remove in this Direction
  31. REMOVE WATER PUMP AND CRANKSHAFT PULLEY V BELT 
    Refer to PROCEDURE - Step 1
  32. DISCONNECT NO. 1 COOLER REFRIGERANT DISCHARGE HOSE 
    Refer to PROCEDURE - Step 13
  33. DISCONNECT SUCTION HOSE 
    Refer to PROCEDURE - Step 14
  34. DISCONNECT FUEL TUBE SUB-ASSEMBLY 
    1. GTY1220361Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Remove the EFI fuel pipe clamp (fuel tube sub-assembly side) from the fuel tube connector.
      2. Disconnect the fuel tube sub-assembly.

        Refer to PRECAUTION [02/2024 - ]

  35. REMOVE HYBRID VEHICLE TRANSMISSION ASSEMBLY WITH TRANSFER ASSEMBLY 
    Refer to REMOVAL [02/2024 - ]
  36. REMOVE FLYWHEEL SUB-ASSEMBLY 
    See step  2
  37. REMOVE NO. 1 CRANKSHAFT POSITION SENSOR PLATE 

    See step  3

  38. DISCONNECT MOTOR CABLE 
    1. GTY1223846Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  39. INSTALL HOSE VACUUM HEAT INSULATOR 
    1. GTY1220079Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  40. INSTALL ENGINE HANGER 
    1. GTY1221537Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 No. 1 Engine Hanger *2 No. 2 Engine Hanger
      1. Install the No. 1 engine hanger and No. 2 engine hanger with the 5 bolts as shown in the illustration.

        Torque: 43 N.m (438 kgf/cm, 32 ft.lbf) 

        HINT: 

        Item Engine Hanger Part Number Bolt Part Number
        No. 1 Engine Hanger 12281-25110 91552-F1060
        No. 2 Engine Hanger 12282-25090 91552-F1040
  41. DISCONNECT NO. 2 VENTILATION HOSE 
    1. GTY1224985Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  42. DISCONNECT VENTILATION HOSE 
    1. GTY1224981Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  43. REMOVE ENGINE ASSEMBLY 
    GTY1223699Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. Attach an engine sling device and hang the engine with a chain block.
    2. Remove the 4 bolts.
    3. Remove the engine assembly by operating the engine sling device and chain block.
      NOTE:
      • Make sure that the engine is clear of all wiring and hoses.
      • While lowering the engine from the vehicle, do not allow it to contact the vehicle.
  44. INSTALL ENGINE STAND 
    1. GTY996339Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  45. REMOVE VACUUM SENSOR ASSEMBLY 
  46. REMOVE PCV PRESSURE SENSOR CHAMBER 
  47. REMOVE FUEL HOSE PROTECTOR 

    Refer to PROCEDURE - Step 7

  48. REMOVE FUEL PUMP PROTECTOR 
  49. REMOVE COMPRESSOR WITH MOTOR ASSEMBLY 
    Refer to PROCEDURE - Step 16
  50. REMOVE V-RIBBED BELT TENSIONER ASSEMBLY 
    NOTE:
    • Do not apply or add any oil or grease to the belt tensioner to prevent abnormal noises from the belt tensioner pulley, belt squealing, etc.
    • Do not allow oil or grease to adhere to the moving parts of the belt tensioner, as this may cause malfunctions.
    GTY743260Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. GTY1225022Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  51. REMOVE ENGINE HANGER 
  52. REMOVE ENGINE WIRE 

    HINT: 

    Details may vary.

    1. GTY1224984Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. GTY1224983Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  53. REMOVE FRONT NO. 1 ENGINE MOUNTING BRACKET LH 
    1. GTY1223851Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  54. REMOVE FRONT NO. 1 ENGINE MOUNTING BRACKET RH 
    1. GTY1223852Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  55. REMOVE FRONT ENGINE MOUNTING INSULATOR LH 

    Refer to PROCEDURE - Step 2

  56. REMOVE FRONT ENGINE MOUNTING INSULATOR RH 

    Refer to PROCEDURE - Step 3

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