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Removal [09/2024 - ]: Procedure

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  1. REMOVE COMPRESSOR ASSEMBLY WITH PULLEY 

    Refer to PROCEDURE - Step 18

  2. REMOVE FUEL TUBE SUB-ASSEMBLY 
    1. Disengage the clamp.
      GTY1106912Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the fuel tube sub-assembly from the fuel pipe sub-assembly.

      Refer to PRECAUTION [11/2022 - ]

  3. REMOVE NO. 2 AIR HOSE 
    1. Loosen the hose clamp and remove the No. 2 air hose from the turbocharger sub-assembly.
      GTY1019805Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. REMOVE NO. 6 WATER BY-PASS HOSE 
    1. Slide the 2 clips and separate the No. 6 water by-pass hose.
      GTY1106911Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Disengage the clamp and remove the No. 6 water by-pass hose from the No. 1 water hose clamp bracket.
  5. REMOVE NO. 5 WATER BY-PASS HOSE 
    1. Slide the 2 clips and separate the No. 5 water by-pass hose.
      GTY1020464Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the bolt and No. 5 water by-pass hose from the crankshaft bearing cap.
  6. REMOVE NO. 3 VACUUM TRANSMITTING HOSE 
    1. Disengage the 2 clamp and remove the No. 3 vacuum transmitting hose.
      GTY1019819Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  7. REMOVE NO. 1 TURBO WATER HOSE 
    1. Slide the 2 clips and remove the No. 1 turbo water hose.
      GTY1019813Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  8. REMOVE NO. 1 WATER BY-PASS PIPE 
    1. for Manual Transaxle:
      1. Slide the clip and separate the water by-pass hose.
        GTY1019816Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      2. Remove the bolt, nut and No. 1 water by-pass pipe.
    2. for Automatic Transaxle:
      1. Remove the bolt, nut and No. 1 water by-pass pipe.
        GTY1251530Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  9. REMOVE NO. 3 WATER BY-PASS PIPE 
    1. Remove the bolt and separate the No. 3 water by-pass pipe.
      GTY1019772Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Slide the clip and remove the No. 3 water by-pass pipe.
  10. REMOVE NO. 4 WATER BY-PASS PIPE 
    1. Remove the 3 bolts and separate the No. 4 water by-pass pipe.
      GTY1019825Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Slide the clip and remove the No. 4 water by-pass pipe.
  11. REMOVE WATER BY-PASS HOSE ASSEMBLY 
    1. Disengage the clamp.
      GTY1019826Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Slide the 2 clips and remove the water by-pass hose assembly.
  12. REMOVE E.F.I. VACUUM SENSOR ASSEMBLY (MANIFOLD ABSOLUTE PRESSURE SENSOR) 

    Refer to PROCEDURE - Step 2

  13. REMOVE VACUUM SENSOR ASSEMBLY 

    Refer to PROCEDURE - Step 3

  14. REMOVE INTAKE AIR PIPE 
    1. Separate the No. 1 vacuum transmitting hose.
      GTY1019821Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Separate the No. 2 vacuum transmitting hose.
    3. Separate the 2 ventilation hoses.
    4. Remove the 3 bolts.
    5. Loosen the hose clamp and remove the intake air pipe from the.
      GTY1019823Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  15. REMOVE ENGINE HANGER BRACKET 
    1. Remove the 2 bolts and engine hanger bracket from the cylinder head sub-assembly.
      GTY1019828Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  16. REMOVE DRIVE SHAFT BEARING BRACKET 
    1. Remove the 3 bolts and drive shaft bearing bracket from the cylinder block sub-assembly.
      GTY1019829Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  17. REMOVE NO. 4 CYLINDER BLOCK INSULATOR 
    1. Remove the 2 bolts and No. 4 cylinder block insulator.
      GTY1251529Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  18. REMOVE NO. 1 TURBO INSULATOR 

    Refer to PROCEDURE - Step 4

  19. REMOVE TURBOCHARGER SUB-ASSEMBLY 
    1. GTY1019937Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Remove the 2 bolts and separate the outlet turbo oil pipe.

    2. Remove the inlet turbo oil pipe union bolt.
    3. Remove the 2 bolts and separate the No. 1 turbo water pipe sub-assembly.
    4. Remove the 7 nuts, collar and turbocharger sub-assembly from the cylinder head sub-assembly.
  20. REMOVE EXHAUST MANIFOLD TO HEAD GASKET 

    Refer to PROCEDURE - Step 12

  21. REMOVE NO. 2 TURBO INSULATOR 
    1. Remove the 2 bolts and No. 2 turbo insulator from the cylinder brock sub-assembly.
      GTY1019939Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  22. REMOVE PURGE VALVE (PURGE VSV) 

    Refer to PROCEDURE - Step 4

  23. SEPARATE NO. 6 ENGINE WIRE 
    1. Disengage the 5 clamps and separate the No. 6 engine wire.
      GTY1019936Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  24. REMOVE NO. 2 ENGINE COVER BRACKET 
    1. Remove the bolt and No. 2 engine cover bracket from the intake manifold.
      GTY1020490Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  25. REMOVE INTAKE MANIFOLD 
    1. Remove the 3 bolts and 2 nuts and intake manifold from the cylinder head sub-assembly.
      GTY1251735Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Slide the clip and disconnect the No. 2 water by-pass hose to from the water by-pass connector.
  26. REMOVE NO. 1 VENTILATION FLANGE SEPARATOR 

    Refer to PROCEDURE - Step 17

  27. REMOVE NO. 1 INTAKE MANIFOLD TO HEAD GASKET 

    Refer to PROCEDURE - Step 18

  28. REMOVE WATER BY-PASS PIPE 
    1. Remove the bolt and nut.
      GTY1019943Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Slide the clip and remove the water by-pass pipe from the water inlet with thermostat sub-assembly.
  29. REMOVE NO. 7 ENGINE WIRE 
    1. Disengage the clamp.
      GTY1252482Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Disconnect the connector and remove the No. 7 engine wire.
  30. REMOVE FUEL TUBE SUB-ASSEMBLY 
    1. Remove the fuel pipe clamp from the fuel tube connector.
      GTY1020491Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the bolt.
      GTY1019944Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Remove the fuel tube sub-assembly.

      Refer to PRECAUTION [11/2022 - ]

  31. REMOVE OIL LEVEL GAUGE SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 12

  32. REMOVE OIL LEVEL GAUGE GUIDE 

    Refer to PROCEDURE - Step 13

  33. REMOVE FUEL DELIVERY GUARD 

    Refer to PROCEDURE - Step 14

  34. REMOVE NO. 1 DELIVERY PIPE SPACER 
    1. Remove the 2 No. 1 delivery pipe spacers.
  35. REMOVE FUEL DELIVERY PIPE 

    Refer to PROCEDURE - Step 15

  36. REMOVE FUEL DELIVERY SPACER 

    Refer to PROCEDURE - Step 16

  37. REMOVE INJECTOR VIBRATION INSULATOR 

    Refer to PROCEDURE - Step 17

  38. REMOVE NO. 1 FUEL PIPE SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 18

  39. REMOVE FUEL PUMP ASSEMBLY 

    Refer to PROCEDURE - Step 21

  40. REMOVE FUEL DELIVERY PIPE SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 9

  41. REMOVE NO. 6 ENGINE WIRE 

    Refer to PROCEDURE - Step 10

  42. REMOVE DIRECT FUEL INJECTOR ASSEMBLY 

    Refer to PROCEDURE - Step 11

  43. REMOVE FUEL INJECTOR SEAL 

    Refer to PROCEDURE - Step 12

  44. REMOVE NO. 2 CYLINDER BLOCK INSULATOR 
    1. Remove the No. 2 cylinder block insulator from the cylinder block sub-assembly.
      GTY1019932Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  45. REMOVE SENSOR WIRE 
    1. Remove the 2 bolts and remove the sensor wire from the cylinder block sub-assembly.
      GTY1019962Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  46. REMOVE VENTILATION HOSE 
    1. Disengage the clamp.
      GTY1019963Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Slide the clip and remove the ventilation hose from the cylinder head cover sub-assembly.
  47. REMOVE VACUUM REGULATING VALVE ASSEMBLY 
    1. Remove the 2 bolts and vacuum regulating valve assembly from the cylinder head cover sub-assembly.
      GTY1020495Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  48. REMOVE IGNITION COIL ASSEMBLY 

    Refer to PROCEDURE - Step 2

  49. REMOVE ENGINE COVER JOINT 
    1. Remove the 2 engine cover joints from the cylinder head cover sub-assembly.
      GTY1019960Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  50. REMOVE ENGINE COVER BRACKET 
    1. Remove the bolt and engine cover bracket from the No. 1 vacuum pump bracket.
      GTY1019965Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  51. REMOVE FUEL HOSE BRACKET 
    1. Remove the 2 bolts and fuel hose bracket form the cylinder head cover sub-assembly.
      GTY1019966Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  52. REMOVE INTAKE PIPE OR HOSE STAY 
    1. Remove the 3 bolts and intake pipe or hose stay from the cylinder head cover sub-assembly.
      GTY1020496Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  53. REMOVE NO. 3 CYLINDER BLOCK INSULATOR 
    1. Remove the No. 3 cylinder block insulator from the cylinder block sub-assembly.
      GTY1019964Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
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