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Home >> Toyota >> 2022 >> Corolla Cross L, AWD >> Repair and Diagnosis >> Engine Mechanical >> Mechanical >> Engine Mechanical System (M20A-FKS) - Service Information (2 Of 4) >> Engine Assembly >> Removal [11/2022 - 11/2023] >> Procedure

Removal [11/2022 - 11/2023]: Procedure

  1. PRECAUTION 

    Refer to PRECAUTION [11/2022 - ]

  2. RECOVER REFRIGERANT FROM REFRIGERATION SYSTEM 

    Refer to PROCEDURE - Step 1

  3. DISCHARGE FUEL SYSTEM PRESSURE 

    Refer to PRECAUTION [11/2022 - 11/2023]

  4. ALIGN FRONT WHEELS FACING STRAIGHT AHEAD 
  5. REMOVE AUXILIARY BATTERY 

    Refer to REMOVAL [11/2022 - ]

  6. SECURE STEERING WHEEL 

    Refer to PROCEDURE - Step 2

  7. REMOVE FRONT WHEELS 

    Refer to REMOVAL [09/2021 - ]

  8. REMOVE NO. 1 ENGINE UNDER COVER ASSEMBLY 
    1. GTY1029791Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  9. REMOVE REAR ENGINE UNDER COVER LH 
    1. GTY1029793Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  10. REMOVE REAR ENGINE UNDER COVER RH 
    1. GTY1029784Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  11. REMOVE FRONT BUMPER ASSEMBLY 

    Refer to REMOVAL [11/2022 - ]

  12. DRAIN ENGINE OIL 

    Refer to PROCEDURE - Step 2

  13. DRAIN ENGINE COOLANT 

    Refer to PROCEDURE - Step 1

  14. DRAIN CONTINUOUSLY VARIABLE TRANSAXLE FLUID 

    Refer to PROCEDURE - Step 3

  15. DRAIN TRANSFER OIL (for AWD) 
  16. REMOVE ECM 

    Refer to REMOVAL [11/2022 - 11/2023]

  17. DISCONNECT ENGINE WIRE 
    1. GTY1030004Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  18. REMOVE BATTERY CLAMP SUB-ASSEMBLY 
    1. GTY1029998Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  19. DISCONNECT TRANSMISSION CONTROL CABLE ASSEMBLY 

    Refer to PROCEDURE - Step 5

  20. DISCONNECT NO. 1 RADIATOR HOSE 
    1. GTY1029997Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  21. DISCONNECT NO. 2 RADIATOR HOSE 
    1. GTY1029789Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  22. DISCONNECT NO. 1 VACUUM HOSE CONNECTOR 

    Refer to PROCEDURE - Step 4

  23. DISCONNECT NO. 1 FUEL VAPOR FEED HOSE 
    1. GTY1030000Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  24. DISCONNECT OUTLET HEATER WATER HOSE 
    1. GTY1029715Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Retainer - -
      Pull out Pull off
      1. Pull out the retainer to disengage the lock claws and pull off the outlet heater water hose.
      2. Check that there is no foreign matter on the sealing surfaces of the disconnected water lines. Clean them if necessary.
      3. Cover the disconnected No. 2 water by-pass pipe sub-assembly and outlet heater water hose connector with plastic bags to prevent damage and contamination.
  25. DISCONNECT INLET HEATER WATER HOSE 
    1. GTY1030441Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Retainer - -
      Pull out Pull off
      1. Pull out the retainer to disengage the lock claws and pull off the inlet heater water hose.
      2. Check that there is no foreign matter on the sealing surfaces of the disconnected water lines. Clean them if necessary.
      3. Cover the disconnected flow shutting valve (water by-pass hose assembly) and inlet heater water hose connector with plastic bags to prevent damage and contamination.
  26. DISCONNECT FUEL TUBE SUB-ASSEMBLY 
    1. GTY1030056Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Disengage the clamp to separate the fuel tube sub-assembly.
      2. Disconnect the fuel tube sub-assembly from the fuel pump assembly.

        Refer to PRECAUTION [11/2022 - 11/2023]

  27. DISCONNECT NO. 2 WATER BY-PASS HOSE 
    1. GTY1030016Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  28. DISCONNECT DISCHARGE HOSE SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 5

  29. DISCONNECT SUCTION HOSE SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 5

  30. REMOVE COLUMN HOLE COVER SILENCER SHEET 

    Refer to PROCEDURE - Step 8

  31. SEPARATE NO. 2 STEERING INTERMEDIATE SHAFT ASSEMBLY 

    Refer to PROCEDURE - Step 10

  32. SEPARATE NO. 1 STEERING COLUMN HOLE COVER SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 5

  33. REMOVE FRONT EXHAUST PIPE ASSEMBLY (TWC: Rear Catalyst) (for 2WD) 

    Refer to PROCEDURE - Step 2

  34. REMOVE PROPELLER WITH CENTER BEARING SHAFT ASSEMBLY (for AWD) 

    Refer to REMOVAL [09/2021 - ]

  35. REMOVE DRIVE SHAFT ASSEMBLY 
  36. REMOVE FRONT BUMPER LOWER ABSORBER 

    Refer to PROCEDURE - Step 30

  37. REMOVE NO. 2 FRONT BUMPER REINFORCEMENT 

    Refer to PROCEDURE - Step 31

  38. REMOVE FRONT BUMPER BAR REINFORCEMENT LH 

    Refer to PROCEDURE - Step 32

  39. REMOVE FRONT BUMPER BAR REINFORCEMENT RH 
    1. Use the same procedure as for the LH side.
  40. REMOVE MANIFOLD STAY 
    GTY993405Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    		 Refer to PROCEDURE - Step 7
  41. REMOVE DRIVE SHAFT HEAT INSULATOR SUB-ASSEMBLY (for 2WD) 

    Refer to PROCEDURE - Step 35

  42. REMOVE FLYWHEEL HOUSING UNDER COVER 
    1. GTY1030230Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Remove in this Direction - -
  43. REMOVE DRIVE PLATE AND TORQUE CONVERTER ASSEMBLY SETTING BOLT 

    Refer to PROCEDURE - Step 37

  44. REMOVE ENGINE ASSEMBLY WITH TRANSAXLE 
    1. GTY1030124Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Set the engine assembly with transaxle on an engine lifter.
        NOTE:
        • Using height adjustment attachments and plate lift attachments, keep the engine assembly with transaxle and front suspension crossmember sub-assembly level.
        • Do not perform any procedures while the engine assembly is suspended because doing so may cause the engine assembly to drop, resulting in injury. However, the engine assembly needs to be suspended when it is installed to or removed from an engine stand.
        • To prevent the engine assembly from unexpectedly moving, securely support the engine assembly until it is secured to an engine stand.
        • To prevent the oil pan sub-assembly from deforming, do not place any attachments under the oil pan sub-assembly of the engine assembly with transaxle.
      2. Remove the 2 bolts and nut and separate the engine mounting insulator sub-assembly RH from the engine mounting bracket RH.
      3. Remove the through bolt and nut and separate the engine mounting insulator LH from the engine mounting bracket LH.
        NOTE:

        While holding the nut in place, loosen the bolt.

      4. Remove the 10 bolts to separate the front suspension crossmember sub-assembly from the vehicle.
      5. Operate the engine lifter and remove the engine assembly with transaxle from the vehicle.
        NOTE:
        • Make sure that the engine assembly with transaxle is clear of all wiring and hoses.
        • While lowering the engine assembly with transaxle from the vehicle, do not allow it to contact the vehicle.
  45. REMOVE FUEL DELIVERY GUARD 
    1. GTY1030018Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  46. INSTALL ENGINE HANGER 
    1. GTY1029414Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 No. 1 Engine Hanger *2 No. 2 Engine Hanger
      Bolt - -
      1. Install the No. 1 engine hanger and No. 2 engine hanger with the 4 bolts as shown in the illustration.

        Torque: 43 N.m (438 kgf/cm, 32 ft.lbf) 

        HINT: 

        No. 1 Engine Hanger 12281-25030
        No. 2 Engine Hanger 12282-25010
        Bolt 91552-F1040
      2. Attach an engine sling device and hang the engine assembly with transaxle with a chain block.
        NOTE:
        • Pay attention to the angle of the sling device as the engine assembly with transaxle or No. 1 engine hanger and No. 2 engine hanger may be damaged or deformed if the angle is incorrect.
        • Do not perform any procedure while the engine assembly with transaxle is suspended because doing so may cause the engine assembly with transaxle to drop, resulting in injury. However, the engine assembly with transaxle needs to be suspended when it is installed to or removed from an engine stand.
  47. REMOVE ENGINE MOUNTING INSULATOR LH 
    GTY993405Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    		 HINT: 
    Perform this procedure only when replacement of the engine mounting insulator LH is necessary.
    1. GTY1030109Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  48. REMOVE ENGINE MOUNTING INSULATOR SUB-ASSEMBLY RH 
    GTY993405Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    		 HINT: 
    Perform this procedure only when replacement of the engine mounting insulator sub-assembly RH is necessary.
    1. GTY1030011Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  49. DISCONNECT ENGINE ROOM MAIN WIRE 

    Refer to PROCEDURE - Step 6

  50. REMOVE STARTER ASSEMBLY 

    Refer to PROCEDURE - Step 7

  51. REMOVE FLYWHEEL HOUSING SIDE COVER 
    1. GTY1030014Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  52. REMOVE ENGINE WIRE 
    1. GTY1029294Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. GTY1029539Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      HINT: 

      The illustrations are representative examples, and details may differ.

  53. DISCONNECT WATER INLET HOSE 
    1. GTY1030013Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  54. DISCONNECT WATER BY-PASS HOSE ASSEMBLY 
    1. GTY1030010Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  55. REMOVE ENGINE ASSEMBLY 

    Refer to PROCEDURE - Step 39

  56. REMOVE DRIVE PLATE AND RING GEAR SUB-ASSEMBLY 

    See step  2

  57. REMOVE NO. 1 CRANKSHAFT POSITION SENSOR PLATE 

    See step  3

  58. REMOVE V-RIBBED BELT 

    Refer to PROCEDURE - Step 2

  59. REMOVE GENERATOR ASSEMBLY 

    Refer to PROCEDURE - Step 5

  60. REMOVE COMPRESSOR ASSEMBLY WITH PULLEY 

    Refer to PROCEDURE - Step 6

  61. INSTALL ENGINE ASSEMBLY TO ENGINE STAND 
    1. GTY996339Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  62. REMOVE ENGINE HANGER 
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