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Home >> Toyota >> 2021 >> RAV4 Prime XSE >> Repair and Diagnosis >> Brakes >> Mechanical - Hydraulic >> Brake System (Hydraulic) - Service Information (PHEV) >> Brake Pedal >> Installation [06/2020 - 10/2022] >> Procedure

Installation [06/2020 - 10/2022]: Procedure

  1. INSTALL BRAKE PEDAL PAD 
    1. Install the brake pedal pad to the brake pedal support assembly.

      HINT: 

      Installation is easier after applying a small amount of soapy water.

  2. INSTALL BRAKE PEDAL SUPPORT ASSEMBLY 
    1. Install the brake pedal support assembly with the bolt while avoiding the stud bolts of the brake master cylinder support base.
      NOTE:

      Be careful not to deform the bracket of the instrument panel reinforcement assembly.

      Torque: 15 N.m (153 kgf/cm, 11 ft.lbf) 

    2. Install the 2 clips.
    3. Engage the 2 clamps to install the wire harness to the brake pedal support assembly.
      GTY874569Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. INSTALL BRAKE MASTER CYLINDER GASKET 

    See step  3

  4. INSTALL BRAKE MASTER CYLINDER WITH PUMP ASSEMBLY 

    See step  4

  5. INSTALL PUSH ROD PIN 

    See step  5

  6. INSTALL BRAKE PEDAL RETURN SPRING 

    See step  6

  7. INSTALL STOP LIGHT SWITCH MOUNTING ADJUSTER 

    Refer to PROCEDURE - Step 1

  8. INSTALL STOP LIGHT SWITCH ASSEMBLY 

    Refer to PROCEDURE - Step 2

  9. INSTALL BRAKE PEDAL STROKE SENSOR ASSEMBLY 

    Refer to PROCEDURE - Step 2

  10. CONNECT BRAKE LINE 

    See step  9

  11. CONNECT ENGINE ROOM MAIN WIRE 

    See step  7

  12. FILL RESERVOIR WITH BRAKE FLUID 
  13. INSTALL NO. 2 AIR DUCT SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 7

  14. INSTALL LOWER NO. 1 INSTRUMENT PANEL AIRBAG ASSEMBLY 

    Refer to INSTALLATION [06/2020 - 10/2022]

  15. INSTALL ECM 

    Refer to INSTALLATION [06/2020 - ]

  16. BLEED BRAKE SYSTEM 

    See step  3

  17. INSPECT AND ADJUST BRAKE PEDAL 

    Refer to ADJUSTMENT [06/2020 - ] 

  18. ADJUST BRAKE PEDAL STROKE SENSOR ASSEMBLY 

    Refer to PROCEDURE - Step 4

  19. INSTALL LOWER INSTRUMENT PANEL FINISH PANEL ASSEMBLY 

    Refer to PROCEDURE - Step 19

  20. INSTALL FUSE BOX OPENING COVER 

    Refer to PROCEDURE - Step 20

  21. INSTALL HOOD LOCK CONTROL LEVER SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 21

  22. INSTALL NO. 1 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 24

  23. INSTALL COWL SIDE TRIM BOARD LH 

    Refer to PROCEDURE - Step 25

  24. INSTALL FRONT DOOR SCUFF PLATE LH 

    Refer to PROCEDURE - Step 26

  25. INSTALL COWL VENTILATOR PANEL SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 48

  26. INSTALL COWL VENTILATOR SPLASH SHIELD 

    Refer to PROCEDURE - Step 49

  27. INSTALL WINDSHIELD WIPER MOTOR AND LINK ASSEMBLY 

    Refer to INSTALLATION [06/2020 - ]

  28. PERFORM CALIBRATION 

    Refer to UTILITY [06/2020 - ]

  29. CHECK AND CLEAR DTC 

    Refer to DTC CHECK / CLEAR [06/2020 - ]

  30. INSPECT SRS WARNING LIGHT 

    Refer to OPERATION CHECK [06/2020 - ]

  31. INITIALIZATION AFTER RECONNECTING AUXILIARY BATTERY TERMINAL 

    Refer to WORK PROCEDURE [06/2020 - 10/2022]

    HINT: 

    When disconnecting and reconnecting the battery, there is an automatic learning function that completes learning when the respective system is used.

    Refer to AUTOMATIC LEARNING CHART [06/2020 - 12/2021] , or refer to AUTOMATIC LEARNING CHART [12/2021 - ]