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Home >> Toyota >> 2021 >> Prius Prime LE >> Repair and Diagnosis >> Body & Frame >> Exterior Body Panels >> (Door / Hatch) (Service Information) (1 Of 2) >> Rear Door >> Disassembly [09/2016 - 05/2019] >> Procedure

Disassembly [09/2016 - 05/2019]: Procedure

  1. PRECAUTION 
    NOTE:

    After turning the power switch off, waiting time may be required before disconnecting the cable from the negative (-) auxiliary battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) auxiliary battery terminal notices before proceeding with work.

    Refer to PRECAUTION [09/2016 - 01/2018] , or refer to PRECAUTION [01/2018 - 05/2019]

  2. DISCONNECT CABLE FROM NEGATIVE AUXILIARY BATTERY TERMINAL 
    NOTE:

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected.

    Refer to INITIALIZATION [09/2016 - 05/2019]

  3. REMOVE REAR DOOR INSIDE HANDLE BEZEL PLUG 
    1. Using a molding remover, disengage the 3 claws to remove the rear door inside handle bezel plug.
      GTY592601Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. REMOVE REAR ARMREST ASSEMBLY 
    1. Disengage the 3 clips and 7 claws to remove the rear armrest assembly as shown in the illustration.
      GTY563111Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Place Hand Here
      Remove in this Direction
  5. REMOVE REAR POWER WINDOW REGULATOR SWITCH ASSEMBLY WITH REAR DOOR UPPER ARMREST BASE PANEL 
    1. Disengage the 2 clips and 2 claws as shown in the illustration.
      GTY578575Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Place Hand Here
      Remove in this Direction
    2. Disconnect the connector to remove the rear power window regulator switch assembly with rear door upper armrest base panel.
  6. REMOVE REAR DOOR TRIM BOARD SUB-ASSEMBLY 
    1. Apply protective tape to the rear door panel as shown in the illustration.
      GTY572859Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Protective Tape
    2. Remove the 3 screws.
      GTY592585Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Using a clip remover, disengage the 8 clips.
      GTY543424Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Pull out the rear door trim board sub-assembly as shown in the illustration to disengage the guide.
      GTY1007136Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Remove in this Direction
    5. Raise the rear door trim board sub-assembly to separate the rear door trim board sub-assembly with the rear door inner glass weatherstrip and No. 1 door scuff plate clamp.
    6. Disconnect the rear door lock remote control cable assembly and rear door inside locking cable assembly to remove the rear door trim board sub-assembly as shown in the illustration.
      GTY607156Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Rear Door Inside Locking Cable Assembly
      *2 Rear Door Lock Remote Control Cable Assembly
      Remove in this Direction
    7. Using a screwdriver, disengage the claw to remove the No. 1 door scuff plate clamp from the rear door trim board sub-assembly.
      GTY592579Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  7. REMOVE REAR DOOR INNER GLASS WEATHERSTRIP WITH REAR DOOR NO. 2 VENT SEAL 
    1. Disengage the 5 claws to remove the rear door inner glass weatherstrip with rear door No. 2 vent seal.
      GTY598586Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  8. REMOVE REAR DOOR NO. 2 VENT SEAL 
    1. Remove the rear door No. 2 vent seal from the rear door inner glass weatherstrip.
      GTY588846Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Remove in this Direction
  9. REMOVE REAR DOOR INSIDE HANDLE SUB-ASSEMBLY 
    1. Disengage the 2 claws to remove the rear door inside handle sub-assembly.
      GTY592577Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  10. REMOVE REAR SPEAKER ASSEMBLY 

    Refer to PROCEDURE - Step 6

  11. REMOVE REAR DOOR FRAME GARNISH 
    1. Disengage the 2 claws to remove the rear door frame garnish.
      GTY592571Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  12. REMOVE REAR DOOR SERVICE HOLE COVER 
    1. Remove the rear door service hole cover.
      GTY592570Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      HINT: 

      Remove any remaining butyl tape from the rear door panel.

  13. REMOVE REAR DOOR PANEL PROTECTOR 
    1. Remove the rear door panel protector.
      GTY592771Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  14. REMOVE REAR DOOR NO. 2 SERVICE HOLE COVER 
    1. Remove the rear door No. 2 service hole cover.
      GTY592769Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  15. REMOVE REAR DOOR GLASS RUN 
    1. Remove the rear door glass run.
      GTY592768Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  16. REMOVE REAR DOOR CHECK ASSEMBLY 
    1. Remove the 3 bolts and rear door check assembly.
      GTY592775Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  17. REMOVE REAR DOOR WEATHERSTRIP 
    1. Using a clip remover, disengage the 25 clips and remove the rear door weatherstrip.
      GTY553351Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Double-sided Tape
  18. REMOVE REAR DOOR WINDOW DIVISION BAR SUB-ASSEMBLY 
    1. Remove the screw, 2 bolts and rear door window division bar sub-assembly.
      GTY595557Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Screw
      Bolt
  19. REMOVE REAR DOOR QUARTER WINDOW GLASS 
    1. Remove the rear door quarter window glass with rear door quarter window weatherstrip as shown in the illustration.
      GTY565409Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Remove in this Direction
    2. Remove the rear door quarter window glass from the rear door quarter window weatherstrip.
  20. REMOVE REAR DOOR GLASS SUB-ASSEMBLY 
    1. Separate the rear door glass sub-assembly from the rear door window regulator assembly as shown in the illustration.
      GTY592756Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:

      After separating the rear door glass sub-assembly, do not allow it to fall.

    2. Remove the rear door glass sub-assembly.
      NOTE:

      Do not damage the rear door glass sub-assembly.

      GTY550203Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Remove in this Direction (1)
      Remove in this Direction (2)
  21. REMOVE REAR DOOR GLASS CHANNEL SUB-ASSEMBLY 
    1. Using a screwdriver, remove the rear door glass channel sub-assembly.

      HINT: 

      Tape the screwdriver tip before use.

      GTY578456Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Protective Tape
  22. REMOVE REAR DOOR GLASS CHANNEL FILLER 
    1. Remove the rear door glass channel filler from the rear door glass sub-assembly.
  23. REMOVE REAR DOOR WINDOW REGULATOR ASSEMBLY 
    1. Disconnect the connector.
    2. Loosen the temporary bolt.
      NOTE:

      Do not remove the temporary bolt. If the temporary bolt is removed, the rear door window regulator assembly may fall and cause damage.

      GTY539247Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Temporary Bolt
    3. Remove the 3 bolts and rear door window regulator assembly.
    4. Remove the temporary bolt from the rear door window regulator assembly.
  24. REMOVE REAR DOOR LOCK WITH MOTOR ASSEMBLY 

    Refer to PROCEDURE - Step 16

  25. REMOVE REAR DOOR OUTSIDE HANDLE ASSEMBLY 
    1. Disengage the 2 claws and move the lever as shown in the illustration.
      GTY592748Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the rear door outside handle assembly as shown in the illustration.
      GTY596724Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Remove in this Direction
  26. REMOVE REAR DOOR OUTSIDE HANDLE COVER 
    1. Using a T30 "TORX" socket wrench, loosen the screw.
      GTY592737Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      HINT: 

      The screw cannot be removed because it is integrated into the rear door outside handle frame sub-assembly.

    2. Disengage the claw to remove the rear door outside handle cover.
  27. REMOVE REAR DOOR FRONT OUTSIDE HANDLE PAD 
    1. Disengage the 3 claws to remove the rear door front outside handle pad.
      GTY592736Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  28. REMOVE REAR DOOR REAR OUTSIDE HANDLE PAD 
    1. Disengage the claw and 3 guides to remove the rear door rear outside handle pad.
      GTY592734Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  29. REMOVE REAR DOOR OUTSIDE HANDLE FRAME SUB-ASSEMBLY 
    1. Using a T30 "TORX" socket wrench, remove the screw.
      GTY603036Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *A Inside
      *B Outside
    2. Slide the rear door outside handle frame sub-assembly to disengage the claw, and then remove it.
  30. REMOVE REAR DOOR PANEL CUSHION 
    1. Disengage the 2 claws to remove the rear door panel cushion.
      GTY592730Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  31. REMOVE REAR DOOR DUST PROOF SEAL 
    1. Disengage the 3 claws to remove the 3 rear door dust proof seals.
      GTY609628Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  32. REMOVE REAR DOOR NO. 3 WEATHERSTRIP 
    1. Disengage the claw and remove the rear door No. 3 weatherstrip.
      GTY596023Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Double-sided Tape
  33. REMOVE REAR DOOR BELT MOLDING ASSEMBLY 

    Refer to PROCEDURE - Step 16

  34. REMOVE REAR DOOR FRONT WINDOW FRAME MOLDING 

    Refer to PROCEDURE - Step 3

  35. REMOVE REAR DOOR UPPER WINDOW FRAME MOLDING 

    Refer to PROCEDURE - Step 4

  36. REMOVE REAR DOOR REAR WINDOW FRAME MOLDING 

    Refer to PROCEDURE - Step 5

  37. REMOVE REAR DOOR LOWER OUTSIDE STRIPE (w/ Black Out Tape) 

    Refer to PROCEDURE - Step 17

  38. REMOVE REAR DOOR OUTSIDE STRIPE (w/ Black Out Tape) 

    Refer to PROCEDURE - Step 18

  39. REMOVE REAR DOOR UPPER OUTSIDE STRIPE (w/ Black Out Tape) 

    Refer to PROCEDURE - Step 19

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