Installation [08/2015 - ]: Procedure

INSTALL TRANSFER ASSEMBLY

Install the transfer assembly with the 8 bolts.
Torque: 40 N*m (408 kgf*cm, 30 ft.*lbf)

NOTE:
Take care not to damage the adaptor oil seal with the transfer input shaft spline.

Install the bracket with the bolt.

GTY573031

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Torque: 29 N*m (296 kgf*cm, 21 ft.*lbf)

Attach the 2 clamps.

w/ Temperature Sensor:

Connect the 3 connectors and attach the 3 clamps.

GTY573019

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

w/o Temperature Sensor:

Connect the 2 connectors and attach the 3 clamps.

GTY573020

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Connect the transfer breather hose subassembly and attach the 2 clamps.

INSTALL REAR NO. 1 ENGINE MOUNTING INSULATOR
Refer to PROCEDURE - Step 7
INSTALL NO. 2 FRAME CROSSMEMBER SUBASSEMBLY
Refer to PROCEDURE - Step 8

INSTALL GROUND WIRE

Install the ground wire with the 2 bolts.

GTY605194

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

for Transfer Side

Torque: 8.0 N*m (82 kgf*cm, 71 in.*lbf)

for Vehicle Side

Torque: 8.4 N*m (85 kgf*cm, 74 in.*lbf)

CONNECT OIL COOLER TUBE
Refer to PROCEDURE - Step 10
INSTALL FRONT EXHAUST PIPE ASSEMBLY
(Refer to INSTALLATION [08/2015 - ] )
INSTALL PROPELLER SHAFT ASSEMBLY
(Refer to INSTALLATION [08/2015 - ] )
INSTALL FRONT PROPELLER SHAFT ASSEMBLY
(Refer to INSTALLATION [08/2015 - ] )
CONNECT FLOOR SHIFT GEAR SHIFTING ROD SUBASSEMBLY
Refer to PROCEDURE - Step 14
INSTALL OIL PAN PROTECTOR ASSEMBLY
Refer to PROCEDURE - Step 31
ADD TRANSFER OIL
(See step 2)
CHECK FOR TRANSFER OIL LEAK
INSTALL NO. 2 ENGINE UNDER COVER
Refer to PROCEDURE - Step 48
INSTALL NO. 1 ENGINE UNDER COVER SUBASSEMBLY
Refer to PROCEDURE - Step 49
INSTALL FRONT FENDER SPLASH SHIELD SUBASSEMBLY LH
Refer to PROCEDURE - Step 14
INSTALL FRONT FENDER SPLASH SHIELD SUBASSEMBLY RH
Refer to PROCEDURE - Step 15