LEMON Manuals: Even more car manuals for everyone
Home >> Toyota >> 2021 >> Land Cruiser Base >> Repair and Diagnosis >> Engine Mechanical >> Mechanical >> Intake System / Exhaust System - Service Information >> Intake Manifold >> Removal [08/2015 - ] >> Procedure

Removal [08/2015 - ]: Procedure

  1. PRECAUTION 
    NOTE:

    After turning the engine switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work (Refer to PRECAUTION [08/2015 - ] ).

  2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL 
  3. REMOVE COWL TOP VENTILATOR LOUVER SUBASSEMBLY 
    1. Remove the cowl top ventilator louver (Refer to REMOVAL [08/2015 - ] ).
  4. REMOVE FRONT FENDER SPLASH SHIELD SUBASSEMBLY LH 

    Refer to PROCEDURE - Step 1

  5. REMOVE FRONT FENDER SPLASH SHIELD SUBASSEMBLY RH 

    Refer to PROCEDURE - Step 2

  6. REMOVE NO. 1 ENGINE UNDER COVER SUBASSEMBLY 

    Refer to PROCEDURE - Step 17

  7. DRAIN ENGINE COOLANT 

    Refer to PROCEDURE - Step 4

  8. REMOVE V-BANK COVER SUBASSEMBLY 

    Refer to PROCEDURE - Step 22

  9. REMOVE AIR CLEANER HOSE ASSEMBLY 
    1. GTY127281Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Disconnect the vacuum hose and No. 2 ventilation hose.

    2. Loosen the 2 hose clamps.
    3. Remove the air cleaner hose.
  10. REMOVE INTAKE MANIFOLD 
    1. Disconnect the ventilation hose from the ventilation pipe of the cylinder head cover LH and RH.
      GTY603852Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Disconnect the 2 water by-pass hoses.
      GTY611501Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Disconnect the throttle body connector.
    4. Disconnect the No. 1 ventilation hose.
      GTY548277Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. Disconnect the purge VSV connector.
      GTY570615Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    6. Disconnect the purge line hose from the purge VSV.
    7. Disconnect the vacuum switching valve connector (for ACIS).
    8. Remove the No. 1 engine cover subassembly.
      GTY604650Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    9. Remove the No. 3 engine cover.
      GTY548421Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    10. Disconnect the 3 wire clamps from the 3 wire brackets.
      GTY592203Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    11. Remove the bolt and wire bracket from the intake manifold.
      GTY548275Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    12. Remove the 2 nuts, 8 bolts, intake manifold and 2 gaskets.
      GTY611154Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  11. REMOVE VENTILATION HOSE ASSEMBLY 
    1. Remove the 2 bolts and ventilation hose from the intake manifold.
      GTY586509Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  12. REMOVE NO. 1 V-BANK COVER BRACKET 
    1. Remove the 2 bolts and bracket.
      GTY592202Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  13. REMOVE V-BANK COVER BOLT 
    1. Remove the cover bolt from the intake manifold.
      GTY609511Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  14. REMOVE NO. 2 V-BANK COVER BRACKET SUBASSEMBLY 
    1. GTY592204Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Remove the bolt and bracket.

  15. REMOVE THROTTLE BODY ASSEMBLY 
    1. Remove the 4 bolts, throttle body and gasket.
      GTY121218Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  16. REMOVE VACUUM SWITCHING VALVE ASSEMBLY (for ACIS) 
    1. Disconnect the 2 vacuum hoses from the vacuum switching valve.
      GTY548276Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the bolt and vacuum switching valve.
  17. REMOVE PURGE VSV 
    1. Disconnect the purge line hose from the intake manifold.
      GTY602313Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the bolt and purge VSV.
  18. REMOVE WIRE HARNESS CLAMP BRACKET 
    1. GTY611157Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Remove the 2 bolts and 2 wire harness clamp brackets.

scientia non olet · About LEMON Manuals