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Installation [08/2015 - ]: Procedure

  1. INSTALL WATER PUMP ASSEMBLY 
    1. Install a new gasket and the water pump with the 8 bolts shown in the illustration.
      GTY560085Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      for bolt A 

      Torque: 47 N*m (479 kgf*cm, 35 ft.*lbf) 

      for bolt B 

      Torque: 23 N*m (235 kgf*cm, 17 ft.*lbf) 

      for bolt C 

      Torque: 20 N*m (204 kgf*cm, 15 ft.*lbf) 

      Standard Bolt

      Item Length Thread Diameter
      Bolt A 80 mm (3.15 in.) 10 mm (0.394 in.)
      Bolt B 70 mm (2.76 in.) 8 mm (0.315 in.)
      Bolt C 25 mm (0.984 in.) 8 mm (0.315 in.)
  2. INSTALL WATER PUMP PULLEY 
    1. Temporarily install the pulley with the 4 bolts.
      GTY139410Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Using SST, hold the pulley and tighten the 4 bolts.
      • SST: 09960-10010 
        1. 09962-01000
        2. 09963-01000

      Torque: 21 N*m (214 kgf*cm, 15 ft.*lbf) 

  3. INSTALL WATER INLET HOUSING 
    1. Install a new gasket to the water pump.
    2. Install the water inlet housing with the 3 bolts and connect the No. 3 water by-pass hose.

      Torque: 21 N*m (214 kgf*cm, 15 ft.*lbf) 

      HINT: 

      Install the hose so that the direction of the hose clamp is as indicated in the illustration.

      GTY591969Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Install the air tube bracket bolt.

      Torque: 10 N*m (102 kgf*cm, 7 ft.*lbf) 

      GTY586817Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Connect the No. 5 water by-pass hose.

      HINT: 

      Install the hose so that the direction of the hose clamp is as indicated in the illustration.

    5. Connect the air pump connector clamp holder.
      GTY544058Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    6. Attach the wire harness clamp.
    7. Connect the air pump connector.
    8. Connect the No. 2 and No. 3 air hoses.
  4. CONNECT NO. 2 WATER BY-PASS PIPE SUBASSEMBLY (w/ Oil Cooler) 
    GTY565732Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. Connect the water by-pass pipe with water hose.

      HINT: 

      Install the hose so that the direction of the hose clamp is as indicated in the illustration.

    2. Install the 3 bolts.

      Torque: 10 N*m (102 kgf*cm, 7 ft.*lbf) 

    3. Connect the No. 6 water by-pass hose.
  5. INSTALL NO. 1 WATER BY-PASS HOSE 

    Refer to PROCEDURE - Step 18

  6. INSTALL FAN SHROUD 

    See step  2

  7. INSTALL NO. 1 RADIATOR HOSE 
  8. INSTALL NO. 2 RADIATOR HOSE 
  9. INSTALL AIR CLEANER ASSEMBLY 

    Refer to PROCEDURE - Step 36

  10. INSTALL AIR CLEANER HOSE ASSEMBLY 

    Refer to PROCEDURE - Step 10

  11. ADD ENGINE COOLANT 

    See step  5

  12. INSPECT FOR COOLANT LEAK 

    Refer to PROCEDURE - Step 1

  13. INSTALL V-BANK COVER SUBASSEMBLY 

    Refer to PROCEDURE - Step 46

  14. INSTALL NO. 1 ENGINE UNDER COVER SUBASSEMBLY 

    Refer to PROCEDURE - Step 49

  15. INSTALL FRONT FENDER SPLASH SHIELD SUBASSEMBLY LH 

    Refer to PROCEDURE - Step 14

  16. INSTALL FRONT FENDER SPLASH SHIELD SUBASSEMBLY RH 

    Refer to PROCEDURE - Step 15

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