Installation [08/2015 - ]: Procedure

INSTALL WIRE HARNESS CLAMP BRACKET

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Install the 2 wire harness clamp brackets with the 2 bolts.

Torque: 8.0 N*m (82 kgf*cm, 71 in.*lbf)

INSTALL PURGE VSV

Connect the purge line hose to the intake manifold.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Install the purge VSV to the intake manifold with the bolt.
Torque: 21 N*m (214 kgf*cm, 15 ft.*lbf)

INSTALL VACUUM SWITCHING VALVE ASSEMBLY (for ACIS)

Install the vacuum switching valve to the intake manifold with the bolt.

Torque: 9.0 N*m (92 kgf*cm, 80 in.*lbf)

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Connect the 2 vacuum hoses to the vacuum switching valve.

INSTALL THROTTLE BODY ASSEMBLY

Align the protrusion of a new gasket with the groove of the intake manifold, and install the gasket.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Install the throttle body with the 4 bolts.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Torque: 10 N*m (102 kgf*cm, 7 ft.*lbf)

INSTALL NO. 2 V-BANK COVER BRACKET SUBASSEMBLY

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Install the bracket with the bolt.

Torque: 10 N*m (102 kgf*cm, 7 ft.*lbf)

INSTALL V-BANK COVER BOLT

Install the cover bolt to the intake manifold.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Torque: 10 N*m (102 kgf*cm, 7 ft.*lbf)

INSTALL NO. 1 V-BANK COVER BRACKET

Install the bracket with the 2 bolts.

Torque: 10 N*m (102 kgf*cm, 7 ft.*lbf)

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

INSTALL VENTILATION HOSE ASSEMBLY

Install the ventilation hose to the intake manifold with the 2 bolts.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

for bolt A

Torque: 21 N*m (214 kgf*cm, 15 ft.*lbf)

for bolt B

Torque: 10 N*m (102 kgf*cm, 7 ft.*lbf)

INSTALL INTAKE MANIFOLD

Place 2 new gaskets on the intake manifold.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Place the intake manifold on the cylinder head.
Install and uniformly tighten the 8 bolts and 2 nuts in several steps.

Fig 1: Intake Manifold Bolts Tightening Sequence
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Torque: 21 N*m (214 kgf*cm, 15 ft.*lbf)

Install the wire bracket to the intake manifold with the bolt.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Torque: 8.0 N*m (82 kgf*cm, 71 in.*lbf)

Connect the 3 wire clamps to the 3 wire brackets.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Install the No. 3 engine cover.

Install the No. 1 engine cover subassembly.

Connect the purge VSV connector.

Connect the purge line hose to the purge VSV.
Connect the vacuum switching valve connector (for ACIS).

Connect the No. 1 ventilation hose.

Connect the 2 water by-pass hoses.

Connect the throttle body connector.

Connect the ventilation hose to the ventilation pipe of the cylinder head cover LH and RH.

INSTALL AIR CLEANER HOSE ASSEMBLY

Install the air cleaner hose so that the protrusion of the air cleaner cap aligns with the groove of the hose as shown in the illustration.

Tighten the 2 clamps.
Torque: 5.0 N*m (51 kgf*cm, 44 in.*lbf)
Connect the vacuum hose.
Connect the No. 2 ventilation hose.

ADD ENGINE COOLANT
Refer to PROCEDURE - Step 5
INSPECT FOR COOLANT LEAK
Refer to PROCEDURE - Step 1
INSTALL V-BANK COVER SUBASSEMBLY
Refer to PROCEDURE - Step 46
INSTALL NO. 1 ENGINE UNDER COVER SUBASSEMBLY
Refer to PROCEDURE - Step 49
INSTALL FRONT FENDER SPLASH SHIELD SUBASSEMBLY LH
Refer to PROCEDURE - Step 14
INSTALL FRONT FENDER SPLASH SHIELD SUBASSEMBLY RH
Refer to PROCEDURE - Step 15
INSTALL COWL TOP VENTILATOR LOUVER SUBASSEMBLY
1. Install the cowl top ventilator louver (Refer to INSTALLATION [08/2015 - ] ).
CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
CHECK THROTTLE BODY ASSEMBLY
Refer to PROCEDURE - Step 1