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Installation [08/2015 - ]: Procedure

  1. INSTALL RADIATOR ASSEMBLY 
    1. Set the radiator bracket hooks to the radiator support holes.
      GTY238049Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the radiator with the 4 bolts.

      Torque: 18 N*m (184 kgf*cm, 13 ft.*lbf) 

    3. GTY611610Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Connect the 2 oil cooler hoses.

  2. INSTALL FAN SHROUD 
    1. Install the fan pulley.
    2. Place the shroud together with the coupling fan between the radiator and engine.
      NOTE:

      Be careful not to damage the radiator core.

    3. Temporarily install the fluid coupling fan to the fluid coupling bracket with the 4 nuts. Tighten the nuts as much as possible by hand.
    4. Attach the claws of the shroud to the radiator as shown in the illustration.
      GTY596975Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. Install the shroud with the 2 bolts.

      Torque: 8.0 N*m (82 kgf*cm, 71 in.*lbf) 

    6. Connect the oil cooler tube to the fan shroud with the 2 bolts.

      Torque: 5.0 N*m (51 kgf*cm, 44 in.*lbf) 

    7. Pass the hose through the flexible hose clamp and close the clamp as shown in the illustration.
    8. Connect the reservoir hose to the upper radiator tank.
    9. Install the fan and generator V belt (Refer to INSTALLATION [08/2015 - ] ).
    10. Tighten the 4 nuts of the fluid coupling fan.

      Torque: 21 N*m (214 kgf*cm, 15 ft.*lbf) 

      GTY547911Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. INSTALL NO. 2 RADIATOR HOSE 
  4. INSTALL NO. 1 RADIATOR HOSE 
  5. INSTALL AIR CLEANER HOSE ASSEMBLY 

    Refer to PROCEDURE - Step 10

  6. INSTALL V-BANK COVER SUBASSEMBLY 

    Refer to PROCEDURE - Step 46

  7. ADD ENGINE COOLANT 

    See step  5

  8. INSPECT FOR COOLANT LEAK 

    Refer to PROCEDURE - Step 1

  9. INSTALL NO. 1 ENGINE UNDER COVER SUBASSEMBLY 

    Refer to PROCEDURE - Step 49

  10. INSTALL RADIATOR SIDE DEFLECTOR LH 
    1. Install the radiator side deflector LH with the 4 clips.
  11. INSTALL TRANSMISSION OIL COOLER AIR DUCT 

    (Refer to INSTALLATION [08/2015 - ] )