Reassembly [06/2017 - 08/2018]: Procedure
- PRECAUTION NOTE:
After turning the ignition switch off, waiting time may be required before disconnecting the cable from the negative (-) battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) battery terminal notices before proceeding with work.
Refer to PRECAUTION [06/2017 - 09/2019]
- REPAIR INSTRUCTION
Refer to PROCEDURE - Step 2
- INSTALL FRONT DOOR NO. 3 STRIPE
Refer to PROCEDURE - Step 3
- INSTALL FRONT DOOR NO. 2 STRIPE
Refer to PROCEDURE - Step 4
- INSTALL FRONT DOOR UPPER WINDOW FRAME MOULDING
Refer to PROCEDURE - Step 1
- INSTALL FRONT DOOR REAR OUTSIDE SEAL
- INSTALL FRONT DOOR REAR WINDOW FRAME MOULDING
Refer to PROCEDURE - Step 2
- INSTALL DOOR WINDOW FRAME MOULDING CLIP
- INSTALL FRONT DOOR FRONT LOWER FRAME UPPER COVER
Refer to PROCEDURE - Step 1
- INSTALL FRONT DOOR BELT MOULDING ASSEMBLY
Refer to PROCEDURE - Step 2
- INSTALL FRONT DOOR NO. 2 WEATHERSTRIP
- INSTALL FRONT DOOR PANEL CUSHION
- INSTALL FRONT DOOR FRONT LOWER FRAME SUB-ASSEMBLY
- INSTALL DOOR FRAME GARNISH
- INSTALL FRONT DOOR WEATHERSTRIP
- INSTALL FRONT DOOR CHECK ASSEMBLY
- Clean the bolt hole in the vehicle body.
- Clean the threads of the bolt.
- Apply adhesive to the threads of the bolt.
Adhesive
Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent
- Install the front door check assembly with the 2 nuts and bolt.
Nut Bolt Bolt
Torque: 29 N*m (296 kgf*cm, 21 ft.*lbf)
Nut
Torque: 8.0 N*m (82 kgf*cm, 71 in.*lbf)
- INSTALL FRONT DOOR LOCK OPEN ROD
- INSTALL FRONT DOOR OUTSIDE HANDLE FRAME SUB-ASSEMBLY
- Apply MP grease to the sliding parts on the front door outside handle frame sub-assembly.
- Engage the claw as shown in the illustration.
*A Outside *B Inside - Using a T30 "TORX" socket wrench, install the front door outside handle frame sub-assembly with the screw.
Torque: 4.0 N*m (41 kgf*cm, 35 in.*lbf)
- INSTALL FRONT DOOR LOCK WITH MOTOR ASSEMBLY
Refer to PROCEDURE - Step 5
- INSTALL FRONT DOOR REAR OUTSIDE HANDLE PAD
- INSTALL FRONT DOOR FRONT OUTSIDE HANDLE PAD
- INSTALL FRONT DOOR OUTSIDE HANDLE COVER (for Front Passenger Side)
- INSTALL FRONT DOOR LOCK CYLINDER ASSEMBLY (for Driver Side)
- INSTALL FRONT DOOR OUTSIDE HANDLE ASSEMBLY
- Insert the front end of the front door outside handle assembly into the front door outside handle frame sub-assembly.
Install in this Direction - Insert the rear end of the front door outside handle assembly into the front door outside handle frame sub-assembly, then slide the front door outside handle assembly toward the front of the vehicle to install it.
- Move the lever as shown in the illustration and engage the 2 claws to secure the front door outside handle assembly.
Engage in this Direction - Engage the 3 clamps.
- Connect the connector.
- Engage the 2 claws.
- Insert the front end of the front door outside handle assembly into the front door outside handle frame sub-assembly.
- INSTALL FRONT DOOR REAR LOWER FRAME SUB-ASSEMBLY
- INSTALL FRONT DOOR GLASS RUN
- INSTALL FRONT DOOR PANEL PROTECTOR
- INSTALL FRONT DOOR WINDOW REGULATOR ASSEMBLY
- Apply MP grease to the sliding parts of the front door window regulator assembly.
- Temporarily install the temporary bolt to the front door window regulator assembly.
- Temporarily install the front door window regulator assembly with the 5 bolts.
*a Temporary Bolt - Tighten the temporary bolt and 5 bolts to install the front door window regulator assembly.
HINT:
Tighten the bolts in the order shown in the illustration.
Torque: 8.0 N*m (82 kgf*cm, 71 in.*lbf)
- Connect the connector.
- Engage the 2 claws to install the front door No. 2 service hole cover.
- INSTALL FRONT DOOR GLASS SUB-ASSEMBLY
- For Driver Side:
- Connect the multiplex network master switch assembly.
- For Front Passenger Side:
- Connect the power window regulator switch assembly.
- Connect the cable to the negative (-) battery terminal.
- Turn the ignition switch to ON.
- Move the front door window regulator assembly so that the door glass bolt holes can be seen.
- Turn the ignition switch off.
- Disconnect the cable from the negative (-) battery terminal.
- For Driver Side:
- Disconnect the multiplex network master switch assembly.
- For Front Passenger Side:
- Disconnect the power window regulator switch assembly.
- Insert the front door glass sub-assembly into the front door panel along the front door glass run as shown in the illustration.
Install in this Direction (1) Install in this Direction (2) - Install the front door glass sub-assembly with the 2 bolts.
Torque: 8.0 N*m (82 kgf*cm, 71 in.*lbf)
- Install the hole plug.
- For Driver Side:
- INSTALL DOOR SIDE AIRBAG SENSOR
Refer to PROCEDURE - Step 1
- INSTALL FRONT DOOR SERVICE HOLE COVER
- INSTALL FRONT NO. 1 SPEAKER ASSEMBLY
Refer to PROCEDURE - Step 1
- INSTALL OUTER REAR VIEW MIRROR ASSEMBLY WITH COVER
Refer to PROCEDURE - Step 1
- INSTALL OUTER MIRROR INSTALL HOLE COVER
Refer to PROCEDURE - Step 2
- INSTALL HOLE PLUG
Refer to PROCEDURE - Step 3
- INSTALL FRONT DOOR INSIDE HANDLE SUB-ASSEMBLY
- INSTALL FRONT DOOR VENT SEAL
- INSTALL FRONT DOOR INNER GLASS WEATHERSTRIP WITH FRONT DOOR VENT SEAL
- INSTALL FRONT DOOR TRIM BOARD SUB-ASSEMBLY
- Connect the front door lock remote control cable assembly and front door inside locking cable assembly to the front door inside handle sub-assembly as shown in the illustration.
*1 Front Door Inside Locking Cable Assembly *2 Front Door Lock Remote Control Cable Assembly Install in this Direction - Engage the guide and 7 claws.
- Engage the 10 clips to install the front door trim board sub-assembly.
- Install the 3 screws.
- Connect the front door lock remote control cable assembly and front door inside locking cable assembly to the front door inside handle sub-assembly as shown in the illustration.
- INSTALL COURTESY LIGHT ASSEMBLY
Refer to PROCEDURE - Step 2
- INSTALL FRONT ARMREST ASSEMBLY
- INSTALL MULTIPLEX NETWORK MASTER SWITCH ASSEMBLY WITH FRONT DOOR UPPER ARMREST BASE PANEL (for Driver Side)
- INSTALL POWER WINDOW REGULATOR SWITCH ASSEMBLY WITH FRONT DOOR UPPER ARMREST BASE PANEL (for Front Passenger Side)
- INSTALL FRONT DOOR ARMREST COVER SUB-ASSEMBLY
- INSTALL FRONT DOOR LOWER FRAME BRACKET GARNISH
- CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
For A25A-FKS:
Refer to PROCEDURE - Step 2
For 2GR-FKS:
Refer to PROCEDURE - Step 2
- INITIALIZE POWER WINDOW CONTROL SYSTEM
Refer to INITIALIZATION [03/2017 - ]
- INSPECT POWER WINDOW OPERATION
Refer to OPERATION CHECK [03/2017 - ]
- INSPECT SRS WARNING LIGHT
Refer to OPERATION CHECK [06/2017 - 09/2019]