Installation [02/2017 - 10/2017]: Procedure

1. Install the 4 hole plugs to the front suspension crossmember sub-assembly.

   HINT: 

   There are 2 different shapes of hole plug.

1. Install the 2 front suspension member plates to the front suspension crossmember sub-assembly.

1. Install the engine moving control rod to the front suspension crossmember sub-assembly with the bolt.

   Torque: 200 N*m (2039 kgf*cm, 148 ft.*lbf) 

1. Temporarily install the front lower No. 1 suspension arm sub-assembly LH to the front suspension crossmember sub-assembly with the 2 bolts and nut.

HINT: 

Perform the same procedure as for the LH side.

See step  3

See step  4

HINT: 

Perform the same procedure as for the LH side.

1. Install the steering link assembly to the front suspension crossmember sub-assembly with the 2 bolts and 2 new nuts.

   Torque: 133 N*m (1356 kgf*cm, 98 ft.*lbf) 

   NOTE:

   • Because the nut has its own stopper, do not turn the nut. Tighten the bolt with the nut secured.
   • Make sure to tighten the bolts starting from the left side of the vehicle.

1. Slowly jack up the front suspension crossmember sub-assembly with an engine lifter using 4 attachments or equivalent tools.
   WARNING:

   • The front suspension crossmember sub-assembly is a very heavy component. Make sure that it is supported securely.
   • If the front suspension crossmember sub-assembly is not securely supported, it may drop, resulting in serious injury.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   NOTE:

   Use attachments to keep the front suspension crossmember sub-assembly level.

2. Install the front suspension crossmember sub-assembly to the vehicle body with the 6 bolts.

   Torque: 141 N*m (1438 kgf*cm, 104 ft.*lbf) 

3. Lower the engine lifter.
4. Install the engine moving control rod with the bolt.

   Torque: 170 N*m (1734 kgf*cm, 125 ft.*lbf) 

5. Install the 2 wire harness clamp brackets to the front suspension crossmember sub-assembly with the 2 bolts.

   Torque: 13 N*m (133 kgf*cm, 10 ft.*lbf) 

1. Install the front lower No. 1 suspension arm sub-assembly LH to the front lower ball joint assembly LH with the bolt and 2 nuts.

   Torque: 89 N*m (908 kgf*cm, 66 ft.*lbf) 

HINT: 

Perform the same procedure as for the LH side.

Refer to PROCEDURE - Step 4

HINT: 

Perform the same procedure as for the LH side.

1. Connect the front stabilizer link assembly LH to the front shock absorber assembly with the nut.

   Torque: 74 N*m (755 kgf*cm, 55 ft.*lbf) 

   NOTE:

   Do not damage the boot of the ball joint.

   HINT: 

   If the ball joint turns together with the nut, use a 6 mm hexagon socket wrench to hold the stud bolt.

HINT: 

Perform the same procedure as for the LH side.

1. Install the rear side rail reinforcement sub-assembly LH to the front suspension crossmember sub-assembly and vehicle body with the 4 bolts.

   Torque: 70 N*m (714 kgf*cm, 52 ft.*lbf) 

HINT: 

Perform the same procedure as for the LH side.

Refer to PROCEDURE - Step 6

Refer to PROCEDURE - Step 7

Refer to PROCEDURE - Step 5

Refer to INSTALLATION [02/2017 - 05/2018]

See step  22

See step  4

HINT: 

Perform the same procedure as for the LH side.

Refer to PROCEDURE - Step 4

HINT: 

Perform the same procedure as for the LH side.

Refer to PROCEDURE - Step 59

Refer to PROCEDURE - Step 60

Refer to PROCEDURE - Step 61

Refer to ADJUSTMENT [02/2017 - 10/2017]