Installation [12/2021 - ]: Procedure

1. Engage the guides and claws to install the cooler condenser assembly as shown in the illustration.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   	Install in this Direction (1)
   	Install in this Direction (2)

   NOTE:

   Do not damage the cooler condenser assembly or radiator assembly when installing the cooler condenser assembly.

   HINT: 

   If a new cooler condenser assembly is installed, add compressor oil to the cooler condenser assembly as follows.

   Capacity

   Add 40 cc (1.35 fl. oz)

   Compressor Oil

   for VALEO Made

   VC100YF or equivalent

   for DENSO Made

   ND-OIL 12 or equivalent

1. Remove the vinyl tape from the cooler refrigerant liquid pipe A and cooler condenser assembly.
2. Apply sufficient compressor oil to a new O-rings and fitting surfaces of the cooler refrigerant liquid pipe A

   Compressor Oil

   VC100YF or equivalent

3. Install the O-ring to the air cooler refrigerant liquid pipe A.
   NOTE:

   Keep the O-rings and O-ring fitting surfaces free of foreign matter.

4. Connect the cooler refrigerant liquid pipe A to the cooler condenser assembly with the bolt.

   Torque: 5.4 N*m (55 kgf*cm, 48 in.*lbf) 

1. Remove the vinyl tape from the open ends of the cooler condenser assembly and cooler refrigerant liquid pipe A.
2. Install a new piping clamp to the cooler refrigerant liquid pipe A.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   *1	Air Conditioner Tube and Accessory Assembly
   *2	Piping Clamp
   *a	Groove

   NOTE:

   • Securely engage the inside step of the piping clamp in the cooler refrigerant liquid pipe A groove.
   • Do not widen the opening of the piping clamp more than the diameter of the cooler refrigerant liquid pipe A when installing it.
   • Do not install the piping clamp with the large diameter section in the wrong direction.
3. Thoroughly coat 2 new O-rings and the contact surface of the cooler refrigerant liquid pipe A with compressor oil.

   Compressor Oil

   ND-OIL 12 or equivalent

4. Install the 2 O-rings to the cooler refrigerant liquid pipe A.
   NOTE:

   Do not let foreign matter adhere to the O-rings or O-ring seals.

5. Engage the cooler condenser assembly and cooler refrigerant liquid pipe A.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   *a

   Large Diameter Section of Piping Clamp

   -

   -

   NOTE:

   Engage the parts by holding the pipe, not the piping clamp.

6. Securely insert the piping clamp to the point where the large diameter section of the piping clamp is covered by the cooler condenser assembly.

   HINT: 

   • When inserting, make sure that a click sound is heard.
   • Check that the cooler refrigerant liquid pipe A is securely inserted by pulling it.

1. Remove the vinyl tape from the discharge hose sub-assembly and the connecting part of the cooler condenser assembly.
2. Sufficiently apply compressor oil to a new O-ring and the fitting surface of the discharge hose sub-assembly.

   Compressor Oil

   for VALEO Made

   VC100YF or equivalent

   for DENSO Made

   ND-OIL 12 or equivalent

3. Install the O-ring to the discharge hose sub-assembly.
4. Connect the discharge hose sub-assembly to the cooler condenser assembly with the bolt.

   Torque: 5.4 N*m (55 kgf*cm, 48 in.*lbf) 

Refer to PROCEDURE - Step 1

Refer to PROCEDURE - Step 2

Refer to PROCEDURE - Step 8

Refer to PROCEDURE - Step 10

Refer to PROCEDURE - Step 18

Refer to PROCEDURE - Step 19

Refer to PROCEDURE - Step 4

Refer to PROCEDURE - Step 2

Refer to PROCEDURE - Step 11

Refer to PROCEDURE - Step 12

Refer to PROCEDURE - Step 24

Refer to PROCEDURE - Step 25

Refer to INSTALLATION [08/2020 - ]

HINT: 

Use the same procedure as for the LH side.

Refer to INSTALLATION [12/2021 - ]

HINT: 

Use the same procedure as for the LH side.

Refer to PROCEDURE - Step 2

Refer to PROCEDURE - Step 3

Refer to PROCEDURE - Step 4

Refer to ADJUSTMENT [02/2017 - ]