Installation [10/2017 - 05/2018]: Procedure

INSTALL COOLER CONDENSER ASSEMBLY

Engage the 2 guides and 2 claws to install the cooler condenser assembly as shown in the illustration.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Install in this Direction

NOTE:

Do not damage the cooler condenser assembly or radiator assembly when installing the cooler condenser assembly.

HINT:

If a new cooler condenser assembly is installed, add compressor oil to the cooler condenser assembly as follows.

Capacity

Add 40 cc (1.35 fl. oz)

Compressor Oil

VC100YF or equivalent

CONNECT COOLER REFRIGERANT LIQUID PIPE A
1. Remove the vinyl tape from the cooler refrigerant liquid pipe A and cooler condenser assembly.
2. Apply sufficient compressor oil to a new O-rings and fitting surfaces of the cooler refrigerant liquid pipe A
  Compressor Oil
  
  VC100YF or equivalent
3. Install the O-ring to the air cooler refrigerant liquid pipe A.
  NOTE:
  Keep the O-rings and O-ring fitting surfaces free of foreign matter.
4. Connect the cooler refrigerant liquid pipe A to the cooler condenser assembly with the bolt.
  Torque: 5.4 N*m (55 kgf*cm, 48 in.*lbf)
CONNECT DISCHARGE HOSE SUB-ASSEMBLY
1. Remove the vinyl tape from the discharge hose sub-assembly and the connecting part of the cooler condenser assembly.
2. Sufficiently apply compressor oil to a new O-ring and the fitting surface of the discharge hose sub-assembly.
  Compressor Oil
  
  VC100YF or equivalent
3. Install the O-ring to the discharge hose sub-assembly.
4. Connect the discharge hose sub-assembly to the cooler condenser assembly with the bolt.
  Torque: 5.4 N*m (55 kgf*cm, 48 in.*lbf)
INSTALL NO. 1 RADIATOR AIR GUIDE LH
Refer to PROCEDURE - Step 1 [10/2017 - 12/2017] , or refer to PROCEDURE - Step 1 [12/2017 - 09/2019]
INSTALL NO. 1 RADIATOR AIR GUIDE RH
Refer to PROCEDURE - Step 2 [10/2017 - 12/2017] , or refer to PROCEDURE - Step 2 [12/2017 - 09/2019]
INSTALL FRONT BUMPER REINFORCEMENT
Refer to PROCEDURE - Step 8 [10/2017 - 12/2017] , or refer to PROCEDURE - Step 8 [12/2017 - 09/2019]
INSTALL FRONT BUMPER ENERGY ABSORBER
Refer to PROCEDURE - Step 11 [10/2017 - 12/2017] , or refer to PROCEDURE - Step 11 [12/2017 - 09/2019]
INSTALL NO. 2 RADIATOR AIR GUIDE
Refer to PROCEDURE - Step 17
INSTALL UPPER RADIATOR SUPPORT SUB-ASSEMBLY
Refer to PROCEDURE - Step 18
INSTALL HOOD LOCK ASSEMBLY
- w/ Engine Hood Courtesy Switch:
  Refer to PROCEDURE - Step 1
- w/o Engine Hood Courtesy Switch:
  Refer to PROCEDURE - Step 5
INSTALL HOOD LOCK NUT CAP
Refer to PROCEDURE - Step 1
INSTALL NO. 1 RADIATOR TO SUPPORT SEAL
Refer to PROCEDURE - Step 12 [10/2017 - 12/2017] , or refer to PROCEDURE - Step 12 [12/2017 - 09/2019]
INSTALL NO. 1 RADIATOR GRILLE RETAINER
Refer to PROCEDURE - Step 13 [10/2017 - 12/2017] , or refer to PROCEDURE - Step 13 [12/2017 - 09/2019]
INSTALL FRONT BUMPER UPPER REINFORCEMENT SUB-ASSEMBLY
Refer to PROCEDURE - Step 23
INSTALL NO. 1 AIR CLEANER INLET
Refer to PROCEDURE - Step 24
INSTALL HEADLIGHT ASSEMBLY LH (for Halogen Headlight)
Refer to INSTALLATION [10/2017 - 09/2019]
INSTALL HEADLIGHT ASSEMBLY LH (for LED Headlight)
Refer to INSTALLATION [10/2017 - 09/2019]
INSTALL HEADLIGHT ASSEMBLY RH (for Halogen Headlight)
HINT:

Use the same procedure as for the LH side.
INSTALL HEADLIGHT ASSEMBLY RH (for LED Headlight)
HINT:

Use the same procedure as for the LH side.
CHARGE AIR CONDITIONING SYSTEM WITH REFRIGERANT (for HFC-134a(R134a))
Refer to PROCEDURE - Step 2
CHARGE AIR CONDITIONING SYSTEM WITH REFRIGERANT (for HFO-1234yf(R1234yf))
Refer to PROCEDURE - Step 2
WARM UP ENGINE (for HFC-134a(R134a))
Refer to PROCEDURE - Step 3
WARM UP ENGINE (for HFO-1234yf(R1234yf))
Refer to PROCEDURE - Step 3
INSPECT FOR REFRIGERANT LEAK (for HFC-134a(R134a))
Refer to PROCEDURE - Step 4
INSPECT FOR REFRIGERANT LEAK (for HFO-1234yf(R1234yf))
Refer to PROCEDURE - Step 4
ADJUST HOOD SUB-ASSEMBLY
Refer to ADJUSTMENT [02/2017 - ]