Installation [10/2017 - 05/2018]: Procedure
- INSTALL RADIATOR DRAIN COCK PLUG
- Install the O-ring to the radiator drain cock plug.NOTE:
Replace the O-ring if it is damaged.
- Install the radiator drain cock plug.
- Install the O-ring to the radiator drain cock plug.
- INSTALL RADIATOR SUPPORT GROMMET
- Install the 2 radiator support grommets to the radiator assembly.
- INSTALL RADIATOR SUPPORT CUSHION
- Install the 2 radiator support cushions to the radiator assembly.
- INSTALL RADIATOR ASSEMBLY
- Engage the 2 guides.
- Engage the 2 claws to install the fan shroud assembly to the radiator assembly.NOTE:
Do not damage the radiator assembly when installing the fan shroud assembly.
- Install the radiator assembly together with the fan shroud assembly to the vehicle.
- INSTALL COOLER CONDENSER ASSEMBLY
Refer to PROCEDURE - Step 1
- CONNECT COOLER REFRIGERANT LIQUID PIPE A
Refer to PROCEDURE - Step 2
- CONNECT DISCHARGE HOSE SUB-ASSEMBLY
Refer to PROCEDURE - Step 3
- INSTALL NO. 1 RADIATOR AIR GUIDE LH
Refer to PROCEDURE - Step 1 [10/2017 - 12/2017] , or refer to PROCEDURE - Step 1 [12/2017 - 09/2019]
- INSTALL NO. 1 RADIATOR AIR GUIDE RH
Refer to PROCEDURE - Step 2 [10/2017 - 12/2017] , or refer to PROCEDURE - Step 2 [12/2017 - 09/2019]
- INSTALL FRONT BUMPER REINFORCEMENT
Refer to PROCEDURE - Step 8 [10/2017 - 12/2017] , or refer to PROCEDURE - Step 8 [12/2017 - 09/2019]
- INSTALL FRONT BUMPER ENERGY ABSORBER
Refer to PROCEDURE - Step 9 [10/2017 - 12/2017] , or refer to PROCEDURE - Step 9 [12/2017 - 09/2019]
- CONNECT NO. 2 RADIATOR HOSE
- Connect the No. 2 radiator hose to the radiator assembly and slide the clip to secure it.
- Engage the clamp to the fan shroud.
- CONNECT NO. 3 RADIATOR HOSE
- Connect the No. 3 radiator hose to the radiator assembly and slide the clip to secure it.
- CONNECT NO. 3 WATER BY-PASS HOSE
- Connect the No. 3 water by-pass hose to the radiator assembly and slide the clip to secure it.
- Engage the 4 clamps to the fan shroud.
- CONNECT NO. 1 WATER BY-PASS HOSE
- Connect the No. 1 water by-pass hose to the radiator assembly and slide the clip to secure it.
- CONNECT RADIATOR PIPE
- Connect the radiator pipe to the fan shroud, and then install the 2 bolts.
Torque: 5.0 N*m (51 kgf*cm, 44 in.*lbf)
- Connect the radiator pipe to the fan shroud, and then install the 2 bolts.
- INSTALL NO. 2 RADIATOR AIR GUIDE
- Engage the 4 claws to install the No. 2 radiator air guide to the radiator assembly.
- INSTALL UPPER RADIATOR SUPPORT SUB-ASSEMBLY
- Install the upper radiator support sub-assembly together with the hood lock support sub-assembly to the vehicle with the 5 bolts.
Torque: 12.5 N*m (127 kgf*cm, 9 ft.*lbf)
- Engage the clamp to connect the wire harnesses to the cooling fan ECU and fan shroud.
- Engage the 3 clamps to connect the wire harness to the horn and hood lock support assembly.
- Engage the clamp to connect the hood control cable sub-assembly to the upper radiator support sub-assembly.
- Install the upper radiator support sub-assembly together with the hood lock support sub-assembly to the vehicle with the 5 bolts.
- INSTALL HOOD LOCK ASSEMBLY
- w/ Engine Hood Courtesy Switch:
Refer to PROCEDURE - Step 1
- w/o Engine Hood Courtesy Switch:
Refer to PROCEDURE - Step 6
- w/ Engine Hood Courtesy Switch:
- INSTALL HOOD LOCK NUT CAP
Refer to PROCEDURE - Step 7
- INSTALL NO. 1 RADIATOR TO SUPPORT SEAL
Refer to PROCEDURE - Step 12 [10/2017 - 12/2017] , or refer to PROCEDURE - Step 12 [12/2017 - 09/2019]
- INSTALL NO. 1 RADIATOR GRILLE RETAINER
Refer to PROCEDURE - Step 13 [10/2017 - 12/2017] , or refer to PROCEDURE - Step 13 [12/2017 - 09/2019]
- INSTALL FRONT BUMPER UPPER REINFORCEMENT SUB-ASSEMBLY
- Install the front bumper upper reinforcement sub-assembly to the vehicle with the 4 bolts.
Torque: 13 N*m (133 kgf*cm, 10 ft.*lbf)
- Install the front bumper upper reinforcement sub-assembly to the vehicle with the 4 bolts.
- INSTALL NO. 1 AIR CLEANER INLET
- Install the No. 1 air cleaner inlet to the upper radiator support sub-assembly and air cleaner case sub-assembly with the 4 bolts.
Torque: 4.0 N*m (41 kgf*cm, 35 in.*lbf)
- Install the No. 1 air cleaner inlet to the upper radiator support sub-assembly and air cleaner case sub-assembly with the 4 bolts.
- INSTALL HEADLIGHT ASSEMBLY LH
- for Halogen Headlight:
Refer to INSTALLATION [10/2017 - 09/2019]
- for LED Headlight:
Refer to INSTALLATION [10/2017 - 09/2019]
- for Halogen Headlight:
- INSTALL HEADLIGHT ASSEMBLY RH
HINT:
Use the same procedure as for the LH side.
- ADD ENGINE COOLANT
Refer to PROCEDURE - Step 3
- CHARGE AIR CONDITIONING SYSTEM WITH REFRIGERANT
- for HFC-134a (R134a):
Refer to PROCEDURE - Step 1
- for HFO-1234yf (R1234yf):
Refer to PROCEDURE - Step 1
- for HFC-134a (R134a):
- INSPECT FOR COOLANT LEAK
Refer to PROCEDURE - Step 1
- WARM UP ENGINE
- for HFC-134a (R134a):
Refer to PROCEDURE - Step 3
- for HFO-1234yf (R1234yf):
Refer to PROCEDURE - Step 3
- for HFC-134a (R134a):
- INSPECT FOR REFRIGERANT LEAK
- for HFC-134a (R134a):
Refer to PROCEDURE - Step 4
- for HFO-1234yf (R1234yf):
Refer to PROCEDURE - Step 4
- for HFC-134a (R134a):
- INSTALL NO. 1 ENGINE UNDER COVER
Refer to PROCEDURE - Step 61