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Home >> Toyota >> 2020 >> RAV4 XLE, AWD >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 160 (Engine Mechanical System (A25A-FXS) - Service Information (3 Of 6)) >> Engine Assembly >> Installation [11/2018 - 02/2019] >> Procedure

Installation [11/2018 - 02/2019]: Procedure

WARNING: This page is about a different variant/trim than selected.
  1. INSTALL ENGINE MOUNTING INSULATOR SUB-ASSEMBLY LH 

    HINT: 

    Perform this procedure only when replacement of the engine mounting insulator sub-assembly LH is necessary.

    1. Install the engine mounting insulator sub-assembly LH with the 2 bolts and nut.

      Torque: 72 N.m (734 kgf/cm, 53 ft.lbf) 

      NOTE:

      Temporarily install the bolt (A), and then tighten the 2 bolts and nut in the order of (B), (A) and (C).

      GTY909052Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Bolt
      Nut
    2. Attach the claw to connect the engine room main wire.
      GTY928331Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Install the bolt.

      Torque: 8.0 N.m (82 kgf/cm, 71 in.lbf) 

  2. INSTALL ECM 

    Refer to PROCEDURE - Step 3

  3. INSTALL ENGINE MOUNTING SPACER 

    HINT: 

    Perform this procedure only when replacement of the engine mounting spacer is necessary.

    1. Install the engine mounting spacer to the vehicle body with the 2 bolts.

      Torque: 72 N.m (734 kgf/cm, 53 ft.lbf) 

      NOTE:

      Temporarily install the bolt (A), and then tighten the 2 bolts in the order of (B) and (A).

      GTY889632Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. INSTALL ENGINE MOUNTING INSULATOR SUB-ASSEMBLY RH 

    HINT: 

    Perform this procedure only when replacement of the engine mounting insulator sub-assembly RH is necessary.

    1. Install the engine mounting insulator sub-assembly RH with the 2 bolts and nut.

      Torque: 72 N.m (734 kgf/cm, 53 ft.lbf) 

      NOTE:

      Temporarily install the bolt (A), and then tighten the 2 bolts and nut in the order of (B), (A) and (C).

      GTY874368Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Bolt
      Nut
    2. Install the bolt to connect the No. 2 ground wire.
      GTY847927Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 10 N.m (102 kgf/cm, 7 ft.lbf) 

    3. Attach the clamps to install the radiator reserve tank assembly.
      GTY928333Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Install the bolt and nut in the order shown in the illustration.
      Fig 1: Radiator Reserve Tank Assembly Bolts Tightening Sequence
      GTY868421Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      No. 6 Water By-pass Hose
      Bolt
      Nut

      Torque: 5.0 N.m (51 kgf/cm, 44 in.lbf) 

    5. Connect the No. 6 water by-pass hose and attach the clamp.
    6. Attach the clamps to connect the suction pipe sub-assembly and air conditioning tube and accessory assembly.
      GTY853926Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Suction Pipe Sub-assembly
      *2 Air Conditioning Tube And Accessory Assembly
    7. Connect the connector.
  5. INSTALL NO. 1 INVERTER RESERVE TANK BRACKET 
    1. Install the No. 1 inverter reserve tank bracket with the bolt.

      Torque: 14 N.m (143 kgf/cm, 10 ft.lbf) 

  6. INSTALL ENGINE HANGERS 

    Refer to PROCEDURE - Step 61

  7. REMOVE ENGINE ASSEMBLY FROM ENGINE STAND 
    1. Remove the engine assembly from the engine stand.
  8. INSTALL NO. 1 CRANKSHAFT POSITION SENSOR PLATE 

    Refer to PROCEDURE - Step 2

  9. INSTALL FLYWHEEL SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 3

  10. INSTALL TRANSMISSION INPUT DAMPER ASSEMBLY 

    Refer to PROCEDURE - Step 4

  11. INSTALL HYBRID VEHICLE TRANSAXLE ASSEMBLY 

    Refer to PROCEDURE - Step 10

  12. INSTALL FLYWHEEL HOUSING SIDE COVER 

    Refer to PROCEDURE - Step 17

  13. INSTALL STARTER HOLE INSULATOR 

    Refer to PROCEDURE - Step 18

  14. INSTALL HV AIR CONDITIONING WIRE 
    1. Attach the guide to install the HV air conditioning wire to the hybrid vehicle transaxle assembly.
      GTY747656Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the bolt.

      Torque: 20 N.m (204 kgf/cm, 15 ft.lbf) 

    3. Connect the connector and slide the green-colored lock as shown in the illustration to lock it securely.
      WARNING:

      Make sure to wear insulated gloves.

      NOTE:

      Make sure that the connector is connected securely.

      GTY744925Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Green-colored Lock
      Slide
    4. Attach the clamps.
      GTY768590Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  15. INSTALL ENGINE WIRE 
    1. Install the engine wire to the engine assembly.
  16. INSTALL REAR ENGINE MOUNTING INSULATOR 

    HINT: 

    Perform this procedure only when replacement of the rear engine mounting insulator is necessary.

    1. Align the hole of the rear engine mounting insulator with the protrusion of the rear engine mounting bracket, slide the rear engine mounting insulator onto the rear engine mounting bracket to align the holes and install the rear engine mounting insulator with the bolt.

      Torque: 72 N.m (734 kgf/cm, 53 ft.lbf) 

      GTY943267Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Rear Engine Mounting Bracket
      *2 Rear Engine Mounting Insulator
      *a Protrusion
      *b Hole
    2. Attach the clamp to connect the engine wire.
  17. INSTALL WIRING HARNESS CLAMP BRACKET 
    1. GTY847915Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Install the wiring harness clamp bracket with the bolt.

      Torque: 13 N.m (133 kgf/cm, 10 ft.lbf) 

    2. Attach the clamps to connect the engine wire.
  18. INSTALL FRONT ENGINE MOUNTING INSULATOR 

    HINT: 

    Perform this procedure only when replacement of the front engine mounting insulator is necessary.

    Refer to PROCEDURE - Step 15

  19. INSTALL FRONT FRAME ASSEMBLY 

    Refer to PROCEDURE - Step 6

  20. INSTALL FLYWHEEL HOUSING UNDER COVER 
    1. Install the flywheel housing under cover to the cylinder block sub-assembly.
  21. REMOVE ENGINE HANGERS 
    1. Remove the 4 bolts, No. 1 engine hanger and No. 2 engine hanger from the cylinder head sub-assembly and engine mounting bracket RH.
  22. INSTALL FUEL DELIVERY GUARD 
    1. Install the fuel delivery guard to the engine mounting bracket RH with the bolt.

      Torque: 40 N.m (408 kgf/cm, 30 ft.lbf) 

  23. INSTALL ENGINE ASSEMBLY WITH TRANSAXLE 

    HINT: 

    Perform inspection after repair after replacing the engine assembly.

    Refer to INITIALIZATION [11/2018 - 08/2020]

    1. Set the engine assembly with transaxle on an engine lifter.
      GTY912341Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Attachments - -
      NOTE:
      • Using height adjustment attachments and plate lift attachments, keep the engine assembly with transaxle level.
      • Do not perform any procedures while the engine assembly is suspended because doing so may cause the engine assembly to drop, resulting in injury. However, the engine assembly needs to be suspended when it is installed to or removed from an engine stand.
    2. Operate the engine lifter and install the engine assembly with transaxle to the vehicle.
      WARNING:

      Do not raise the engine assembly with transaxle more than necessary. If the engine is raised excessively, the vehicle may also be lifted up.

      NOTE:
      • Make sure that the engine assembly with transaxle is clear of all wiring and hoses.
      • While raising the engine assembly with transaxle into the vehicle, do not allow it to contact the vehicle.
    3. Install the front bumper extension sub-assembly LH and front bumper extension sub-assembly RH to the front frame assembly and vehicle body with the 2 bolts (A), 2 bolts (B) and 4 nuts.

      Bolt (A) 

      Torque: 135 N.m (1377 kgf/cm, 100 ft.lbf) 

      Bolt (B) 

      Torque: 9.5 N.m (97 kgf/cm, 84 in.lbf) 

      Nut 

      Torque: 12.5 N.m (127 kgf/cm, 9 ft.lbf) 

      GTY939261Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Front Bumper Extension Sub-assembly LH
      *2 Front Bumper Extension Sub-assembly RH
      *3 Rear Front Suspension Member Brace LH
      *4 Rear Front Suspension Member Brace RH
      Bolt
      Nut
    4. Install the rear front suspension member brace LH and rear front suspension member brace RH to the front frame assembly and vehicle body with the 2 bolts (C) and 4 bolts (D).

      Bolt (C) 

      Torque: 135 N.m (1377 kgf/cm, 100 ft.lbf) 

      Bolt (D) 

      Torque: 60 N.m (612 kgf/cm, 44 ft.lbf) 

    5. Install the engine mounting insulator sub-assembly LH to the hybrid vehicle transaxle assembly with the 4 bolts.

      Torque: 42 N.m (428 kgf/cm, 31 ft.lbf) 

      NOTE:

      Tighten the 4 bolts in the order of (A), (C), (B) and (D).

      GTY901476Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    6. Install the engine mounting stay LH to the engine mounting insulator sub-assembly LH with the 3 bolts.

      Torque: 8.0 N.m (82 kgf/cm, 71 in.lbf) 

      NOTE:

      Temporarily install the bolt (A), and then tighten the 3 bolts in the order of (B), (C) and (A).

      GTY936136Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    7. Install the engine mounting insulator sub-assembly RH to the engine mounting bracket RH with the 3 bolts and nut.

      Bolt 

      Torque: 72 N.m (734 kgf/cm, 53 ft.lbf) 

      Nut 

      Torque: 42 N.m (428 kgf/cm, 31 ft.lbf) 

      GTY890426Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Bolt
      Nut
  24. CONNECT STEERING INTERMEDIATE SHAFT ASSEMBLY 

    Refer to PROCEDURE - Step 11

  25. INSTALL FRONT DRIVE SHAFT ASSEMBLY LH 

    Refer to PROCEDURE - Step 2

  26. INSTALL FRONT DRIVE SHAFT ASSEMBLY RH 

    Refer to PROCEDURE - Step 3

  27. CONNECT FRONT LOWER NO. 1 SUSPENSION ARM SUB-ASSEMBLY LH 

    Refer to PROCEDURE - Step 4

  28. CONNECT FRONT LOWER NO. 1 SUSPENSION ARM SUB-ASSEMBLY RH 

    HINT: 

    Use the same procedure described for the LH side.

  29. CONNECT TIE ROD ASSEMBLY LH 

    Refer to PROCEDURE - Step 9

  30. CONNECT TIE ROD ASSEMBLY RH 

    HINT: 

    Use the same procedure described for the LH side.

  31. CONNECT FRONT STABILIZER LINK ASSEMBLY LH 

    Refer to PROCEDURE - Step 8

  32. CONNECT FRONT STABILIZER LINK ASSEMBLY RH 

    HINT: 

    Use the same procedure described for the LH side.

  33. CONNECT FRONT SPEED SENSOR LH 

    Refer to PROCEDURE - Step 15

  34. CONNECT FRONT SPEED SENSOR RH 

    HINT: 

    Use the same procedure described for the LH side.

  35. INSTALL FRONT AXLE SHAFT NUT LH 

    Refer to PROCEDURE - Step 8

  36. INSTALL FRONT AXLE SHAFT NUT RH 

    HINT: 

    Use the same procedure described for the LH side.

  37. STAKE FRONT AXLE SHAFT NUT LH 

    Refer to PROCEDURE - Step 16

  38. STAKE FRONT AXLE SHAFT NUT RH 

    HINT: 

    Use the same procedure described for the LH side.

  39. INSTALL FRONT EXHAUST PIPE ASSEMBLY 

    Refer to INSTALLATION [11/2018 - 08/2020]

  40. INSTALL FRONT FLOOR COVER RH 
    1. Attach the clips to install the front floor cover RH.
      GTY934985Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Bolt
      Screw
      Clip
    2. Install the 2 bolts, 3 screws and clip.

      Bolt 

      Torque: 7.5 N.m (76 kgf/cm, 66 in.lbf) 

  41. INSTALL FRONT FLOOR COVER LH 
    1. Attach the clips to install the front floor cover LH.
      GTY874744Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Bolt
      Screw
      Clip
    2. Install the 2 bolts, 4 screws and clip.

      Bolt 

      Torque: 7.5 N.m (76 kgf/cm, 66 in.lbf) 

  42. INSTALL ENGINE UNDER COVER HEAT INSULATOR 
    1. Install the engine under cover heat insulator with the 2 clips.
  43. CONNECT WIRE HARNESS 
    1. Install the 2 bolts to connect the ground wires.

      Torque: 10 N.m (102 kgf/cm, 7 ft.lbf) 

      GTY847901Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Attach the clamp.
    3. Attach the claw to connect the wire harness to the engine room relay block and junction block assembly.
      GTY868709Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Nut
      Connector
    4. Connect the connectors to the engine room relay block and junction block assembly.
    5. Install the nut to the engine room relay block and junction block assembly.

      Torque: 8.0 N.m (82 kgf/cm, 71 in.lbf) 

    6. Attach the claws and remove the No. 2 relay block cover.
      GTY928348Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  44. CONNECT NO. 5 INVERTER COOLING HOSE 
    1. Connect the No. 5 inverter cooling hose to the motor cooling cooler, and slide the clip to secure the hose.
      NOTE:
      • Check that there is no excessive deformation of the motor cooling cooler pipe before connecting the No. 5 inverter cooling hose.
      • If the motor cooling cooler pipe is deformed replace it because using a deformed pipe can cause coolant leakage.
      • When connecting the No. 5 inverter cooling hose, do not apply excessive force to the motor cooling cooler pipe.
      • Align the direction of the claw on the clip with the paint mark on the hose.
      • Make sure the No. 5 inverter cooling hose is securely inserted to the stopper.
      GTY890478Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a View A *b 120°
      *c Paint Mark *d Upper Side
      *e Front Side *f 2 to 7 mm (0.0787 to 0.276 in.)
  45. CONNECT SUCTION HOSE SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 4

  46. CONNECT NO. 1 COOLER REFRIGERANT DISCHARGE HOSE 

    Refer to PROCEDURE - Step 3

  47. CONNECT NO. 2 RADIATOR HOSE 
    1. Connect the No. 2 radiator hose to the water inlet, and slide the clip to secure the hose.
      NOTE:
      • Align the direction of the claw on the clip with the paint mark on the hose.
      • Make sure the No. 2 radiator hose is securely inserted to the stopper.
      GTY884925Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a View A *b 120°
      *c Paint Mark *d Upper Side
      *e RH Side *f 2 to 7 mm (0.0787 to 0.276 in.)
  48. CONNECT NO. 1 RADIATOR HOSE 
    1. Connect the No. 1 radiator hose to the water outlet, and slide the clip to secure the hose.
      NOTE:
      • Align the direction of the claw on the clip with the paint mark on the hose.
      • Make sure the No. 1 radiator hose is securely inserted to the stopper.
    2. Attach the clamp.
      GTY881283Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a View A *b 120°
      *c Paint Mark *d Front Side
      *e RH Side *f 2 to 7 mm (0.0787 to 0.276 in.)
  49. CONNECT INLET HEATER WATER HOSE 
    1. Align the protrusions of the inlet heater water hose connector with the cutouts in the flow shutting valve (water by-pass hose assembly) and securely insert the inlet heater water hose connector to the stopper of the pipe.
      GTY921829Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Protrusion
      *b Cutout
    2. Push in the retainer.
      GTY858029Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Retainer
      Push
      Push in
    3. Check that the flow shutting valve (water by-pass hose assembly) and inlet heater hose connector are securely connected by pulling on them.
  50. CONNECT OUTLET HEATER WATER HOSE 
    1. Align the protrusion of the No. 2 water by-pass pipe sub-assembly with the cutout in the outlet heater water hose connector and securely insert the outlet heater water hose connector to the stopper of the pipe.
      GTY915786Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Protrusion
      *b Cutout
    2. Push in the retainer.
      GTY842836Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Retainer
      Push
      Push in
    3. Check that the No. 2 water by-pass pipe sub-assembly and outlet heater hose connector are securely connected by pulling on them.
  51. CONNECT FUEL TUBE SUB-ASSEMBLY 
    1. Connect the fuel tube sub-assembly.
      1. Connect the fuel tube sub-assembly to the fuel pipe.
        GTY928350Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

        Refer to PRECAUTION [11/2018 - 02/2019]

    2. Install the No. 1 fuel pipe clamp to the fuel tube connector.
      GTY847999Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Refer to PRECAUTION [11/2018 - 02/2019]

  52. CONNECT NO. 1 FUEL VAPOR FEED HOSE 
    1. Connect the No. 1 fuel vapor feed hose to the purge VSV.
      GTY847997Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Attach the clamp.
  53. INSTALL NO. 5 WATER BY-PASS HOSE 
    1. Install the No. 5 water by-pass hose to the No. 3 water by-pass pipe and radiator assembly, and slide the clips to secure the hose.
      NOTE:
      • Align the direction of the claw on the clip with the paint mark on the hose.
      • Make sure the No. 5 water by-pass hose is securely inserted to the stopper.
      GTY897662Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a View A *b View B
      *c 360° *d 120°
      *e Paint Mark *f Upper Side
      *g Front Side *h Rear Side
      *i 2 to 7 mm (0.0787 to 0.276 in.) - -
  54. INSTALL INVERTER RESERVE TANK ASSEMBLY 
    1. Connect the No. 2 inverter cooling hose and No. 5 inverter cooling hose to the inverter reserve tank assembly, and slide the clips to secure the hoses.
      NOTE:
      • Align the direction of the claw on the clip with the paint mark on the hose.
      • Make sure the No. 2 inverter cooling hose and No. 5 inverter cooling hose are securely inserted to the stopper.
      GTY911407Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a View A *b View B
      *c 120° *d Paint Mark
      *e Upper Side *f RH Side
      *g 2 to 7 mm (0.0787 to 0.276 in.) - -
    2. Fit the pin of the inverter reserve tank assembly into grommet as shown in the illustration.
      GTY892412Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Pin
      *b Grommet
    3. Install the inverter reserve tank assembly with the 2 bolts.

      Torque: 5.0 N.m (51 kgf/cm, 44 in.lbf) 

  55. INSTALL INVERTER WITH CONVERTER ASSEMBLY 

    Refer to INSTALLATION [11/2018 - 08/2020]

  56. INSTALL AIR CLEANER ASSEMBLY WITH AIR CLEANER HOSE 

    Refer to PROCEDURE - Step 2

  57. INSTALL INLET AIR CLEANER ASSEMBLY 

    Refer to PROCEDURE - Step 3

  58. INSTALL NO. 1 ENGINE COVER SUB-ASSEMBLY 
    1. GTY847937Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Attach the clips to install the No. 1 engine cover sub-assembly.

      NOTE:
      • Securely attach the clips.
      • If the clips are forcibly attached or struck with an object, they may be damaged.
  59. INSTALL FRONT BUMPER NO. 2 REINFORCEMENT 

    Refer to PROCEDURE - Step 7

  60. INSTALL FRONT LOWER BUMPER ABSORBER 
    1. Attach the claws to install the front lower bumper absorber.
      GTY847909Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the clip.
  61. INSTALL HEADLIGHT ASSEMBLY LH 

    Refer to INSTALLATION [11/2018 - 02/2019]

  62. INSTALL FRONT BUMPER ASSEMBLY 

    Refer to INSTALLATION [11/2018 - 02/2019]

  63. INSTALL FRONT FENDER APRON SEAL LH 
    1. Install the front fender apron seal LH with the 2 bolts and clip.

      Torque: 7.5 N.m (76 kgf/cm, 66 in.lbf) 

      GTY915278Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Bolt
      Clip
  64. INSTALL FRONT FENDER APRON SEAL RH 
    1. Install the front fender apron seal RH with the 2 bolts and clip.

      Torque: 7.5 N.m (76 kgf/cm, 66 in.lbf) 

      GTY927625Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Bolt
      Clip
  65. INSTALL NO. 2 ENGINE UNDER COVER ASSEMBLY 
    1. Install the No. 2 engine under cover assembly with the 2 bolts, 2 screws and 6 clips.
      GTY924569Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Bolt
      Screw
      Clip

      Bolt 

      Torque: 7.5 N.m (76 kgf/cm, 66 in.lbf) 

  66. INSTALL NO. 1 ENGINE UNDER COVER 
    1. Attach the guide to install the No. 1 engine under cover.
    2. Install the 2 bolts and 10 screws.

      Bolt 

      Torque: 7.5 N.m (76 kgf/cm, 66 in.lbf) 

      GTY941760Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Bolt Screw
  67. INSTALL FRONT FENDER FRONT SPLASH SHIELD LH 
    1. Attach the clip to install the front fender front splash shield LH.
      GTY847985Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the 3 screws.
  68. INSTALL FRONT FENDER FRONT SPLASH SHIELD RH 
    1. Attach the clip to install the front fender front splash shield RH.
      GTY847986Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the 3 screws.
  69. INSTALL SERVICE PLUG GRIP 

    Refer to PROCEDURE - Step 1

  70. INSTALL BATTERY SERVICE HOLE COVER 

    Refer to PROCEDURE - Step 2

  71. CONNECT CABLE TO NEGATIVE AUXILIARY BATTERY TERMINAL 

    Refer to PROCEDURE - Step 2

  72. INSTALL BATTERY HOLE COVER 

    Refer to PROCEDURE - Step 3

  73. INSTALL REAR NO. 2 FLOOR BOARD 

    Refer to PROCEDURE - Step 4

  74. INSTALL DECK BOARD ASSEMBLY 

    Refer to PROCEDURE - Step 5

  75. INSPECT SHIFT LEVER POSITION 

    Refer to PROCEDURE - Step 2

  76. ADJUST SHIFT LEVER POSITION 

    Refer to PROCEDURE - Step 4

  77. ADD ENGINE OIL 

    Refer to PROCEDURE - Step 5

  78. ADD HYBRID TRANSAXLE FLUID 

    Refer to PROCEDURE - Step 7

  79. INSPECT HYBRID TRANSAXLE FLUID 

    Refer to PROCEDURE - Step 6

  80. CHARGE AIR CONDITIONING SYSTEM WITH REFRIGERANT 

    Refer to PROCEDURE - Step 2

  81. ADD ENGINE COOLANT (for Engine) 

    Refer to PROCEDURE - Step 2

  82. WARM UP COMPRESSOR 

    Refer to PROCEDURE - Step 3

  83. INSPECT FOR ENGINE OIL LEAK 

    Refer to PROCEDURE - Step 6

  84. INSPECT FOR COOLANT LEAK (for Engine) 

    Refer to PROCEDURE - Step 1

  85. INSPECT FOR REFRIGERANT LEAK 

    Refer to PROCEDURE - Step 5

  86. INSPECT FOR FUEL LEAK 

    Refer to ON-VEHICLE INSPECTION [11/2018 - 02/2019]

  87. INSPECT FOR EXHAUST GAS LEAK 

    Refer to PROCEDURE - Step 9

  88. CHECK ENGINE OIL LEVEL 

    Refer to PROCEDURE - Step 1

  89. INSPECT ENGINE COOLANT LEVEL IN RESERVOIR 

    Refer to PROCEDURE - Step 2

  90. INSTALL FRONT WHEELS 

    Refer to INSTALLATION [11/2018 - ]

  91. ALIGN FRONT WHEELS FACING STRAIGHT AHEAD 
  92. INSPECT AND ADJUST FRONT WHEEL ALIGNMENT 

    Refer to ADJUSTMENT [11/2018 - 08/2020]

  93. INSPECT THROTTLE BODY WITH MOTOR ASSEMBLY 

    Refer to PROCEDURE - Step 1

  94. INSPECT IGNITION TIMING 

    Refer to PROCEDURE - Step 7

  95. INSPECT ENGINE IDLE SPEED 

    Refer to PROCEDURE - Step 8

  96. INSPECT CO/HC 

    Refer to PROCEDURE - Step 10

  97. CHECK SPEED SENSOR SIGNAL 

    Refer to TEST MODE PROCEDURE [11/2018 - 02/2019]

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