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Home >> Toyota >> 2020 >> RAV4 XLE, AWD >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 111 (Transfer Case System (GF2A) - Service Information) >> TRANSFER CASE FRONT OIL SEAL (for RH Side) >> Replacement [11/2018 - ] >> Procedure

Replacement [11/2018 - ]: Procedure

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  1. REMOVE NO. 2 ENGINE UNDER COVER ASSEMBLY 

    Refer to PROCEDURE - Step 11 [11/2018 - 10/2019] , or refer to PROCEDURE - Step 11 [10/2019 - 08/2020] , or refer to PROCEDURE - Step 11 [08/2020 - 12/2021] , or refer to PROCEDURE - Step 11 [12/2021 - 10/2022] , or refer to PROCEDURE - Step 11 [10/2022 - 10/2023] , or refer to PROCEDURE - Step 11 [10/2023 - ]

  2. DRAIN TRANSFER OIL 

    Refer to PROCEDURE - Step 2 [11/2018 - 10/2019] , or refer to PROCEDURE - Step 2 [10/2019 - ]

  3. REMOVE FRONT DRIVE SHAFT ASSEMBLY RH 

    Refer to REMOVAL [11/2018 - 02/2019] , or refer to REMOVAL [02/2019 - 12/2021] , or refer to REMOVAL [12/2021 - ]

  4. REMOVE DRIVE SHAFT BEARING BRACKET 

    Refer to PROCEDURE - Step 1 [11/2018 - 10/2019] , or refer to PROCEDURE - Step 1 [10/2019 - 06/2020] , or refer to PROCEDURE - Step 1 [06/2020 - 08/2020] , or refer to PROCEDURE - Step 1 [08/2020 - 12/2021] , or refer to PROCEDURE - Step 1 [12/2021 - 10/2022] , or refer to PROCEDURE - Step 1 [10/2022 - 10/2023] , or refer to PROCEDURE - Step 1 [10/2023 - ]

  5. REMOVE TRANSFER CASE OIL SEAL RH 
    GTY911551Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    *1 Transfer Case Oil Seal RH
    1. Using SST, remove the transfer case oil seal RH from the electro magnetic cont clutch sub-assy.
      • SST: 09308-00010 
      NOTE:

      Do not scratch the press-fitting surface of the transfer case oil seal RH.

  6. INSTALL TRANSFER CASE OIL SEAL RH 
    GTY905223Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    *1 Transfer Case Oil Seal RH
    1. Coat the lip of a new drive shaft oil seal RH with MP grease.
    2. Using SST and a hammer, tap in a new transfer case oil seal RH as shown in the illustration.
      • SST: 09631-32020 
      • SST: 09950-60021 
        1. 09951-00680
      • SST: 09950-70010 
        1. 09951-07360

      Drive in depth (A)

      -0.5 to 0.5 mm (-0.0197 to 0.0197 in.)

      NOTE:
      • Tap the transfer case oil seal RH uniformly so that the transfer case oil seal RH is straight.
      • Do not tap the transfer case oil seal RH in too far.
  7. INSTALL DRIVE SHAFT BEARING BRACKET 

    Refer to PROCEDURE - Step 46 [11/2018 - 06/2020] , or refer to PROCEDURE - Step 46 [06/2020 - 08/2020] , or refer to PROCEDURE - Step 46 [08/2020 - 12/2021] , or refer to PROCEDURE - Step 46 [12/2021 - ]

  8. INSTALL FRONT DRIVE SHAFT ASSEMBLY RH 

    Refer to INSTALLATION [11/2018 - 02/2019] , or refer to INSTALLATION [02/2019 - ]

  9. ADD TRANSFER OIL 

    Refer to PROCEDURE - Step 3 [11/2018 - 10/2019] , or refer to PROCEDURE - Step 3 [10/2019 - ]

  10. INSPECT TRANSFER OIL LEAK 
  11. INSTALL NO. 2 ENGINE UNDER COVER ASSEMBLY 

    Refer to PROCEDURE - Step 99 [11/2018 - 08/2020] , or refer to PROCEDURE - Step 99 [08/2020 - 12/2021] , or refer to PROCEDURE - Step 99 [12/2021 - ]

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