Charging Failure [10/2022 - ]: Procedure

1. Start the engine and visually check that the generator rotor assembly (fan) in the generator assembly is operating.

   OK

   The generator rotor assembly (fan) is operating.

   Result

   Proceed to
   OK
   NG

Result: 

NG 

REPLACE GENERATOR PULLEY WITH CLUTCH 

Refer to PROCEDURE - Step 2

Result: 

OK 

See step  2

1. Remove the generator assembly.

   Refer to REMOVAL [10/2022 - 11/2023] , or refer to REMOVAL [11/2023 - ]

2. Check the installation condition of the generator pulley cap.

   OK

   The generator pulley cap is not loose or missing.

3. Check for forming of particles due to friction (for dry type pulley) or grease leaks (for wet type pulley).

   OK

   There are no large amounts of particles (for dry type pulley) or grease leaks (for wet type pulley).

4. Check the generator pulley with clutch for misalignment (interference with the generator assembly).

   OK

   The generator pulley with clutch is not misaligned (no interference with the generator assembly).

5. Turn the generator pulley with clutch clockwise and counterclockwise by hand and check for noise.

   OK

   Noise does not occur when turned in either direction.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

6. Turn the generator pulley with clutch clockwise and counterclockwise by hand and visually check for runout.

   OK

   The generator pulley with clutch does not have runout.

7. Inspect the generator pulley with clutch.

   Refer to PROCEDURE - Step 2

   Result

   Proceed to
   OK
   NG

Result: 

OK 

REPAIR OR REPLACE GENERATOR ASSEMBLY 

Refer to REMOVAL [10/2022 - 11/2023] , or refer to REMOVAL [11/2023 - ]

Result: 

NG 

REPLACE GENERATOR PULLEY WITH CLUTCH 

Refer to PROCEDURE - Step 2