Installation [06/2015 - ]: Procedure

HINT: 

Only perform this procedure when replacement of the stud bolt is necessary.

1. Using "TORX" socket wrench E8, install the 2 stud bolts.

   Torque: 10 N*m (102 kgf*cm, 7 ft.*lbf) 

1. Temporarily install the FC cooling water pump assembly to the FC air compressor with motor assembly with the bolt and 2 nuts.
   NOTE:

   • When installing, do not hold the FC cooling water pump assembly by its port portion.
   • If the FC cooling water pump assembly has been struck or dropped, replace it.
2. Fully tighten the bolt and 2 nuts in the sequence shown in the illustration.

   Torque: 24.5 N*m (250 kgf*cm, 18 ft.*lbf) 

   Fig 1: FC Air Compressor With Motor Assembly Bolt And Nuts Tightening Sequence

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Engage the clamp to connect the wire harness to the No. 1 FC air compressor outlet pipe.

1. Install the No. 3 FC air compressor outlet pipe bracket to the FC air compressor with motor assembly with the 2 bolts.

   Torque: 19.5 N*m (199 kgf*cm, 14 ft.*lbf) 

2. Install the 2 bolts.

   Torque: 8.0 N*m (82 kgf*cm, 71 in.*lbf) 

1. To prevent contamination by foreign matter or water droplets, remove the plastic bags from the connecting portions of the FC cooling water pump inlet hose and FC cooling water pump assembly immediately before performing the procedure.
2. Connect the FC cooling water pump inlet hose to the FC cooling water pump assembly and slide the hose clip to secure it.
   NOTE:

   Align the hose and the hose clip at the locations shown in the illustration and install them.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   *a	View A
   *b	Top of Vehicle
   *c	FC Cooling Water Pump Assembly Rib
   *d	Hose Paint Mark (Yellow)
   *e	Claw should be within this range (45°)

   HINT: 

   When connecting, if it is difficult to insert the FC cooling water pump inlet hose, coat it with new coolant (Toyota genuine FC stack coolant (Pre-mixed)).

3. Connect the FC cooling water pump inlet pipe with the 2 bolts.

   Torque: 8.0 N*m (82 kgf*cm, 71 in.*lbf) 

4. Connect the water temperature sensor connector.

1. To prevent contamination by foreign matter or water droplets, remove the plastic bags from the connecting portions of the No. 1 FC cooling water pump outlet hose and FC cooling water pump assembly immediately before performing the procedure.
2. Connect the No. 1 FC cooling water pump outlet hose to the FC cooling water pump assembly and slide the hose clip to secure it.
   NOTE:

   Align the hose and the hose clip at the locations shown in the illustration and install them.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   *a	View A
   *b	Top of Vehicle
   *c	FC Cooling Water Pump Assembly Rib
   *d	Hose Paint Mark (White)
   *e	Claw should be within this range (45°)

   HINT: 

   When connecting, if it is difficult to insert the No. 1 FC cooling water pump outlet hose, coat it with new coolant (Toyota genuine FC stack coolant (Pre-mixed)).

3. Engage the clamp to connect the No. 2 FC cooling water pump outlet hose.

1. To prevent contamination by foreign matter or water droplets, remove the plastic bags from the connecting portions of the intercooler cooling water inlet hose and FC cooling water pump outlet pipe immediately before performing the procedure.
2. Connect the intercooler cooling water inlet hose to the FC cooling water pump outlet pipe and slide the hose clip to secure it.
   NOTE:

   Align the hose and the hose clip at the locations shown in the illustration and install them.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   *a	View A
   *b	Top of Vehicle
   *c	Hose Clip Center Position
   *d	Claw should be within this range (30°)

   HINT: 

   When connecting, if it is difficult to insert the intercooler cooling water inlet hose, coat it with new coolant (Toyota genuine FC stack coolant (Pre-mixed)).

3. Engage the 2 clamps to connect the intercooler cooling water inlet hose to the No. 3 FC air compressor outlet pipe bracket and FC cooling water pump inlet pipe.

1. Engage the clamp to connect the FC converter cooling water outlet hose to the No. 3 FC air compressor outlet pipe bracket.

1. Engage the 2 clamps to connect the intercooler cooling water outlet hose to the No. 3 FC air compressor outlet pipe bracket and FC cooling water pump inlet pipe.

1. To prevent contamination by foreign matter or water droplets, remove the plastic bags from the connecting portions of the FC water pump drain hose assembly and FC cooling water pump assembly immediately before performing the procedure.
2. Install the FC water pump drain hose assembly to the FC cooling water pump assembly and slide the hose clip to secure it.

   HINT: 

   When installing, if it is difficult to insert the FC water pump drain hose assembly, coat it with new coolant (Toyota genuine FC stack coolant (Pre-mixed)).

Refer to INSTALLATION [06/2015 - ]

See step  8

Refer to PROCEDURE - Step 2

Refer to PROCEDURE - Step 2

Refer to PROCEDURE - Step 10

Refer to PROCEDURE - Step 11

Refer to PROCEDURE - Step 12

Refer to PROCEDURE - Step 38 [06/2015 - 11/2018] , or refer to PROCEDURE - Step 38 [11/2018 - ]