Installation [11/2018 - ]: Procedure

1. Align a new front suspension member body mounting rear cushion as shown in the illustration and set it to the front suspension crossmember sub-assembly.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   Front of the Vehicle

2. Using SST, press the front suspension member body mounting rear cushion into the front suspension crossmember sub-assembly.
   • SST: 09710-28031 
     1. 09711-02010
     2. 09711-02030
     3. 09711-02040
     4. 94622-51200
   • SST: 09950-60010 
     1. 09951-00600
     2. 09951-00610

   HINT: 

   Apply grease to the threads of SST.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   *a	Hold
   *b	Turn

1. Align a new front upper body mounting cushion as shown in the illustration and set it to the front suspension crossmember sub-assembly.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   Front of the Vehicle

2. Using SST, press the front upper body mounting cushion into the front suspension crossmember sub-assembly.
   • SST: 09710-28031 
     1. 09711-02030
     2. 09711-02040
     3. 94622-51200
   • SST: 09710-30021 
     1. 09710-03141
   • SST: 09950-60010 
     1. 09951-00440
     2. 09951-00600

   HINT: 

   Apply grease to the threads of SST.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   *a	Hold
   *b	Turn

1. Install the 2 front suspension member body mounting rear stoppers to the front suspension member rear brace LH and front suspension member rear brace RH.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   Front of the Vehicle

1. Install the 2 front suspension member body mounting front stoppers to the front suspension crossmember sub-assembly.

1. Install the 4 rear cab mounting cushions to the front suspension crossmember sub-assembly.

1. Install the rear cab mounting lower spacer to the front suspension crossmember sub-assembly.

Refer to PROCEDURE - Step 3

See step  3

See step  4

See step  1

HINT: 

Use the same procedure for the RH side and LH side.

1. Slowly jack up the front suspension crossmember sub-assembly with an engine lifter using 4 attachments or equivalent tools.
   WARNING:

   • The front suspension crossmember sub-assembly is a very heavy component. Make sure that it is supported securely.

     Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   • If the front suspension crossmember sub-assembly is not securely supported, it may drop, resulting in serious injury.
   NOTE:

   Use attachments to keep the front suspension crossmember sub-assembly level.

2. Temporarily tighten the 2 bolts A while alternately inserting SST into the left and right side reference holes in the front suspension crossmember sub-assembly.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   *a	Correct	*b	Incorrect
   	Front of the Vehicle	-	-

   • SST: 09670-00020 

   Torque: 137 N*m (1397 kgf*cm, 101 ft.*lbf) 

3. Lower the engine lifter.
4. Install the rear motor mounting insulator to the front suspension crossmember sub-assembly with the 2 bolts and 2 nuts.

   Torque: 72 N*m (734 kgf*cm, 53 ft.*lbf) 

   NOTE:

   Temporarily tighten bolt B, and then fully tighten the 2 bolts and 2 nuts in the order of C, D, E, B.

1. Install the front suspension member rear brace LH with the 2 bolts.

   Bolt A 

   Torque: 137 N*m (1397 kgf*cm, 101 ft.*lbf) 

   Bolt B 

   Torque: 93 N*m (948 kgf*cm, 69 ft.*lbf) 

   NOTE:

   Temporarily tighten bolt A, and then fully tighten the 2 bolts in the order of B, A.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

HINT: 

Use the same procedure for the RH side and LH side.

1. Install the front cross member sub-assembly with the 4 bolts.

   Torque: 99 N*m (1010 kgf*cm, 73 ft.*lbf) 

2. Install the front cross member sub-assembly to the front motor mounting insulator with the 3 bolts.

   Torque: 72 N*m (734 kgf*cm, 53 ft.*lbf) 

1. Install the rear side rail reinforcement sub-assembly LH with the 4 bolts.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   Bolt A, D 

   Torque: 99 N*m (1010 kgf*cm, 73 ft.*lbf) 

   Bolt B, C 

   Torque: 96 N*m (979 kgf*cm, 71 ft.*lbf) 

   NOTE:

   Temporarily tighten bolt A and B, and then fully tighten the 4 bolts in the order of C, B, D, A.

1. Install the rear side rail reinforcement sub-assembly RH with the 4 bolts.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   Bolt A, D 

   Torque: 99 N*m (1010 kgf*cm, 73 ft.*lbf) 

   Bolt B, C 

   Torque: 96 N*m (979 kgf*cm, 71 ft.*lbf) 

   NOTE:

   Temporarily tighten bolt A and B, and then fully tighten the 4 bolts in the order of C, B, D, A.

2. Install the front fender splash shield sub-assembly RH with the clip.

See step  2

HINT: 

Use the same procedure for the RH side and LH side.

Refer to PROCEDURE - Step 13

HINT: 

Use the same procedure for the RH side and LH side.

1. Install the front stabilizer link assembly LH with the nut.

   Torque: 74 N*m (755 kgf*cm, 55 ft.*lbf) 

   NOTE:

   Do not damage the boot of the ball joint.

   HINT: 

   If the ball joint turns together with the nut, use a 6 mm hexagon socket wrench to hold the stud bolt.

HINT: 

Use the same procedure for the RH side and LH side.

Refer to PROCEDURE - Step 17

Refer to PROCEDURE - Step 6

Refer to PROCEDURE - Step 7

Refer to INSTALLATION [06/2015 - ]

See step  21

See step  5

HINT: 

Use the same procedure for the RH side and LH side.

Refer to PROCEDURE - Step 10

Refer to PROCEDURE - Step 11

1. Install the rear motor under cover LH to the vehicle with the 5 clips.

1. Install the rear motor under cover RH to the vehicle with the 4 clips.

1. Install the No. 2 motor under cover to the vehicle with the 4 screws and 4 clips.

1. Install the No. 1 motor under cover to the vehicle with the 3 bolts and 9 clips.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   *1	Front Fender Splash Shield Sub-assembly LH

   HINT: 

   Engage the clip A shown in the illustration to install the front fender splash shield sub-assembly over the No. 1 motor under cover.

1. Install the front bumper lower absorber to the vehicle with the 8 bolts, 4 screws and 3 clips.

Refer to ADJUSTMENT [11/2018 - ]

Refer to CALIBRATION [11/2018 - ]

Refer to INITIALIZATION [06/2015 - ]