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Installation [06/2015 - ]: Procedure

  1. INSTALL NO. 1 FC EXHAUST PIPE 
    1. Install a new clamp to a new No. 1 FC exhaust pipe (FC stack assembly side).
      GTY540357Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 No. 1 FC Exhaust Pipe
      *2 Clamp (FC Stack Assembly Side)
      *3 Clamp (No. 2 FC Exhaust Pipe Side)
      *a View A
      *b View B
      *c Upper Side of Vehicle
      *d Front Side of Vehicle
      *e Left Side of Vehicle
      NOTE:

      When installing, be sure to install the clamp facing in the correct direction.

    2. Install the clamp to the No. 1 FC exhaust pipe (No. 2 FC exhaust pipe side).
      NOTE:

      When installing, be sure to install the clamp facing in the correct direction.

    3. To prevent contamination by foreign matter, do not remove the plastic bags, etc. protecting the FC stack assembly until immediately before the procedure.
    4. Install the No. 1 FC exhaust pipe to the FC stack assembly.
      GTY545051Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a FC Stack Assembly Outlet Port Protrusion
      *b No. 1 FC Exhaust Pipe Groove
      NOTE:
      • Make sure not to scratch or damage the No. 1 FC exhaust pipe and FC stack assembly.
      • Check that the rubber portion of the No. 1 FC exhaust pipe connecting portion (FC stack assembly connecting side) is not folded to the inside, is securely assembled, and covers the entire circumference.

      HINT: 

      As shown in the illustration, align the protrusion of the FC stack assembly outlet port with the groove of the No. 1 FC exhaust pipe to install.

    5. Tighten the clamp.
      GTY562529Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a View A
      *b Upper Side of Vehicle
      *c Left Side of Vehicle
      *d Clamp bolt must be within this range (45°)
      *e No. 1 FC Exhaust Pipe Protrusion

      Torque: 3.0 N*m (31 kgf*cm, 27 in.*lbf) 

      NOTE:
      • If the clamp is damaged or rusty, replace it with a new one.
      • Align the clamp with the position shown in the illustration, and install the clamp.
    6. Try to move the clamp by hand and confirm that it does not rotate.
    7. To prevent contamination by foreign matter, protect the connecting portion of the installed No. 1 FC exhaust pipe with a plastic bag.
      GTY597561Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Plastic Bag
  2. INSTALL FC STACK ASSEMBLY 

    Refer to INSTALLATION [06/2015 - ]

  3. INSTALL NO. 2 FC EXHAUST PIPE 
    1. Install the clamp to the No. 2 FC exhaust pipe.
      GTY561164Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 No. 2 FC Exhaust Pipe
      *2 Clamp
      *a View A
      *b Upper Side of Vehicle
      *c Right Side of Vehicle
      NOTE:

      When installing, be sure to install the clamp facing in the correct direction.

    2. To prevent contamination by foreign matter, do not remove the plastic bags, etc. protecting the No. 1 FC exhaust pipe until immediately before the procedure.
    3. Install the No. 2 FC exhaust pipe to the No. 1 FC exhaust pipe.
      GTY559952Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a No. 2 FC Exhaust Pipe Triangle Mark
      *b No. 1 FC Exhaust Pipe Groove
      NOTE:
      • Make sure not to scratch or damage the No. 1 FC exhaust pipe and No. 2 FC exhaust pipe.
      • Check that the rubber portion of the No. 1 FC exhaust pipe connecting portion (the No. 2 FC exhaust pipe connecting side) is not folded to the inside, is securely assembled, and covers the entire circumference.

      HINT: 

      As shown in the illustration, align the triangle mark of the No. 2 FC exhaust pipe with the position of the groove of the No. 1 FC exhaust pipe.

    4. Temporarily install the No. 2 FC exhaust pipe to the vehicle body with the 2 bolts.
      Fig 1: Inverter With Converter Assembly Bolt And Nuts Tightening Sequence
      GTY572820Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a View A
      *b Upper Side of Vehicle
      *c Front Side of Vehicle
      *d Clamp bolt flange surface must be within this range (10°)
      *e No. 1 FC Exhaust Pipe Protrusion
    5. Fully tighten the 2 bolts in the order shown in the illustration.

      Torque: 5.0 N*m (51 kgf*cm, 44 in.*lbf) 

    6. Tighten the clamp.

      Torque: 3.0 N*m (31 kgf*cm, 27 in.*lbf) 

      NOTE:
      • If the clamp is damaged or rusty, replace it with a new one.
      • Align the clamp with the position shown in the illustration, and install the clamp.
    7. Try to move the clamp by hand and confirm that it does not rotate.
  4. INSTALL NO. 3 FC EXHAUST PIPE 
    1. Install the No. 3 FC exhaust pipe to the No. 2 FC exhaust pipe.
      NOTE:
      • Make sure not to scratch or damage the No. 2 FC exhaust pipe and No. 3 FC exhaust pipe.
      • Check that the rubber portion of the No. 2 FC exhaust pipe connecting portion (No. 3 FC exhaust pipe connecting side) is not folded to the inside, is securely assembled, and covers the entire circumference.

      HINT: 

      As shown in the illustration, align the triangle mark of the No. 3 FC exhaust pipe with the position of the groove of the No. 2 FC exhaust pipe.

      GTY567193Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a No. 3 FC Exhaust Pipe Triangle Mark
      *b No. 2 FC Exhaust Pipe Groove
    2. Install the No. 3 FC exhaust pipe to the vehicle body with the bolt.
      GTY579768Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a View A
      *b Upper Side of Vehicle
      *c Right Side of Vehicle
      *d Clamp bolt must be within this range (90°)
      *e No. 2 FC Exhaust Pipe Groove

      Torque: 5.0 N*m (51 kgf*cm, 44 in.*lbf) 

    3. Tighten the clamp.

      Torque: 3.0 N*m (31 kgf*cm, 27 in.*lbf) 

      NOTE:
      • If the clamp is damaged or rusty, replace it with a new one.
      • Align the clamp with the position shown in the illustration, and install the clamp.
    4. Try to move the clamp by hand and confirm that it does not rotate.
  5. INSTALL FC EXHAUST TAIL PIPE ASSEMBLY 
    1. Install the clamp to the FC exhaust tail pipe assembly.
      GTY591103Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 FC Exhaust Tail Pipe Assembly
      *2 Clamp
      *a View A
      *b Upper Side of Vehicle
      *c Right Side of Vehicle
      NOTE:

      When installing, be sure to install the clamp facing in the correct direction.

    2. Install the FC exhaust tail pipe assembly to the No. 3 FC exhaust pipe.
      NOTE:
      • Make sure not to scratch or damage the No. 3 FC exhaust pipe and FC exhaust tail pipe assembly.
      • Check that the rubber portion of the FC exhaust tail pipe assembly connecting portion (the No. 3 FC exhaust pipe connecting side) is not folded to the inside, is securely assembled, and covers the entire circumference.

      HINT: 

      As shown in the illustration, align the triangle mark of the No. 3 FC exhaust pipe with the position of the groove of the FC exhaust tail pipe assembly.

      GTY605364Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a No. 3 FC Exhaust Pipe Triangle Mark
      *b FC Exhaust Tail Pipe Assembly Groove
    3. Temporarily install the FC exhaust tail pipe assembly to the vehicle body with the 3 bolts.
      Fig 2: FC Exhaust Tail Pipe Assembly Bolts Tightening Sequence
      GTY599871Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a View A
      *b Upper Side of Vehicle
      *c Right Side of Vehicle
      *d Clamp bolt must be within this range (90°)
      *e FC Exhaust Tail Pipe Assembly Groove
    4. Fully tighten the 3 bolts in the order shown in the illustration.

      Torque: 5.0 N*m (51 kgf*cm, 44 in.*lbf) 

    5. Tighten the clamp.

      Torque: 3.0 N*m (31 kgf*cm, 27 in.*lbf) 

      NOTE:
      • If the clamp is damaged or rusty, replace it with a new one.
      • Align the clamp with the position shown in the illustration, and install the clamp.
    6. Try to move the clamp by hand and confirm that it does not rotate.
  6. INSTALL NO. 1 FLOOR UNDER COVER 
    1. Check that there are 3 nuts installed to the No. 1 floor under cover.
      GTY606964Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Nut
    2. Press the clip onto the vehicle stud portion, and install the No. 1 floor under cover to the vehicle body.
      GTY542195Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Install the 3 bolts, 2 screws, nut and 2 clips.
  7. INSTALL NO. 2 FLOOR UNDER COVER 
    1. Press the clip onto the vehicle stud portion, and install the No. 2 floor under cover to the vehicle body.
      GTY542201Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the 3 bolts, 5 screws, nut and 2 clips.
  8. INSTALL FRONT FLOOR CENTER COVER RH 
    1. Check that there are 3 nuts installed to the front floor center cover RH.
      GTY572707Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Nut
    2. Press the clip onto the vehicle stud portion, and install the front floor center cover RH to the vehicle body.
      GTY542200Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Install the 6 bolts.
  9. INSTALL FRONT FLOOR CENTER COVER LH 
    1. Press the clip onto the vehicle stud portion, and install the front floor center cover LH to the vehicle body.
      GTY542199Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the 7 bolts and 3 screws.
  10. INSTALL FRONT FLOOR COVER RH 
    1. Check that there are 5 nuts installed to the front floor cover RH.
      GTY564148Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Nut
    2. Engage the guide, and temporarily install the front floor cover RH to the front floor center cover RH.
      GTY598314Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Press the clip onto the vehicle stud portion, and install the front floor cover RH to the vehicle body.
    4. Install the 4 bolts and 12 clips.
  11. INSTALL FRONT FLOOR COVER LH 
    1. Check that there are 2 nuts installed to the front floor cover LH.
      GTY594105Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Nut
    2. Engage the guide, and temporarily install the front floor cover LH to the front floor center cover LH.
      GTY542197Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Press the clip onto the vehicle stud portion, and install the front floor cover LH to the vehicle body.
    4. Install the 4 bolts and 15 clips.
  12. INSTALL NO. 2 MOTOR UNDER COVER 
    1. Install the No. 2 motor under cover to the vehicle body with the 4 screws and 4 clips.
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