Installation [06/2015 - ]: Procedure

1. Fig 1: No. 1 Radiator Bracket To Sub-Radiator Assembly Bolts Tightening Sequence

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   Temporarily install the No. 1 radiator bracket to the sub-radiator assembly with the 2 bolts.

2. Fully tighten the 2 bolts in the sequence shown in the illustration.

   Torque: 7.0 N*m (71 kgf*cm, 62 in.*lbf) 

3. Fig 2: No. 2 Radiator Bracket To Sub-Radiator Assembly Bolts Tightening Sequence

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   Temporarily install the No. 2 radiator bracket to the sub-radiator assembly with the 2 bolts.

4. Fully tighten the 2 bolts in the sequence shown in the illustration.

   Torque: 7.0 N*m (71 kgf*cm, 62 in.*lbf) 

5. Install the sub-radiator assembly together with the No. 1 radiator bracket and No. 2 radiator bracket to the vehicle with the 3 bolts in the sequence shown in the illustration.
   Fig 3: No. 1 And No. 2 Radiator Bracket Bolts Tightening Sequence

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   *a	Temporarily Tighten

   Torque: 13 N*m (133 kgf*cm, 10 ft.*lbf) 

6. Engage the 2 clamps to connect the wire harness to the No. 2 radiator bracket.

1. To prevent contamination by foreign matter or water droplets, remove the plastic bags from the connecting portions of the FC sub-radiator outlet hose and sub-radiator assembly immediately before performing the procedure.
2. Connect the FC sub-radiator outlet hose to the sub-radiator assembly and slide the hose clip to secure it.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   *a	View A
   *b	Top of Vehicle
   *c	Sub-radiator Assembly Rib
   *d	Hose Paint Mark (White)
   *e	Claw should be within this range (45°)

   NOTE:

   Align the hose and the hose clip at the locations shown in the illustration and install them.

   HINT: 

   When connecting, if it is difficult to insert the FC sub-radiator outlet hose, coat it with new coolant (Toyota genuine FC stack coolant (Pre-mixed)).

1. To prevent contamination by foreign matter or water droplets, remove the plastic bags from the connecting portions of the FC sub-radiator inlet hose and sub-radiator assembly immediately before performing the procedure.
2. Connect the FC sub-radiator inlet hose to the sub-radiator assembly and slide the hose clip to secure it.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   *a	View A
   *b	Top of Vehicle
   *c	Sub-radiator Assembly Rib
   *d	Hose Paint Mark (Yellow)
   *e	Claw should be within this range (45°)

   NOTE:

   Align the hose and the hose clip at the locations shown in the illustration and install them.

   HINT: 

   When connecting, if it is difficult to insert the FC sub-radiator inlet hose, coat it with new coolant (Toyota genuine FC stack coolant (Pre-mixed)).

1. Install the sub-radiator air guide to the sub-radiator assembly with the 4 clips in the sequence shown in the illustration.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Engage the 2 clamps and install the No. 3 radiator air guide to the lower radiator support.
2. Install the clip.

HINT: 

Use the same procedure as for the LH side.

Refer to INSTALLATION [06/2015 - ]

See step  8

Refer to PROCEDURE - Step 2

Refer to PROCEDURE - Step 2

Refer to PROCEDURE - Step 10

Refer to PROCEDURE - Step 11

Refer to PROCEDURE - Step 12

Refer to PROCEDURE - Step 38 [06/2015 - 11/2018] , or refer to PROCEDURE - Step 38 [11/2018 - ]