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Installation [12/2018 - ]: Procedure

  1. INSTALL HV BATTERY PACK WIRE (for NICKEL METAL HYDRIDE BATTERY) 
    WARNING:

    Wear insulated gloves.

    1. Engage the 7 clamps to install the HV battery pack wire.
  2. INSTALL HV FLOOR UNDER WIRE (for NICKEL METAL HYDRIDE BATTERY) 
    WARNING:

    Wear insulated gloves.

    1. Engage the clamp (B).
      GTY571721Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install a new clamp (A).
    3. Insert the HV floor under wire into the floor panel hole and engage the grommet.
      GTY563669Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Install 3 new clamps in the order shown in the illustration.
      GTY589967Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. Install the HV floor under wire with the 2 nuts.
      GTY563668Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 8.5 N*m (87 kgf*cm, 75 in.*lbf) 

    6. Engage the clamp.
      GTY796241Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    7. Engage the 5 clamps.
      GTY808236Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    8. Engage the 2 clamps.
      GTY834528Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. INSTALL HV FLOOR UNDER WIRE (for LITHIUM-ION BATTERY) 
    WARNING:

    Wear insulated gloves.

    1. Engage the clamp (B).
      GTY571721Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install a new clamp (A).
    3. Insert the HV floor under wire into the floor panel hole and engage the grommet.
      GTY563669Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Install 3 new clamps in the order shown in the illustration.
      GTY589967Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. Install the HV floor under wire with the 2 nuts.
      GTY563668Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 8.5 N*m (87 kgf*cm, 75 in.*lbf) 

  4. CONNECT NO. 2 PARKING BRAKE CABLE ASSEMBLY 
    1. Connect the No. 2 parking brake cable assembly with the 2 bolts.

      Torque: 6.0 N*m (61 kgf*cm, 53 in.*lbf) 

  5. INSTALL FRONT SUSPENSION CROSSMEMBER SUB-ASSEMBLY 

    Refer to INSTALLATION [12/2018 - ]

  6. INSTALL FRONT FLOOR COVER RH 

    HINT: 

    Perform the same procedure as for the front floor cover LH.

    Refer to PROCEDURE - Step 11

  7. INSTALL NO. 1 FLOOR UNDER COVER ASSEMBLY 

    Refer to PROCEDURE - Step 12

  8. REMOVE INVERTER TERMINAL COVER (for NICKEL METAL HYDRIDE BATTERY) 

    Refer to PROCEDURE - Step 5 [12/2018 - 07/2020] Refer to PROCEDURE - Step 5 [07/2020 - ]

  9. CONNECT HV BATTERY PACK WIRE (for NICKEL METAL HYDRIDE BATTERY) 

    Refer to PROCEDURE - Step 6

  10. CONNECT HV FLOOR UNDER WIRE (for NICKEL METAL HYDRIDE BATTERY) 

    Refer to PROCEDURE - Step 7

  11. INSTALL INVERTER TERMINAL COVER (for NICKEL METAL HYDRIDE BATTERY) 

    Refer to PROCEDURE - Step 8

  12. CONNECT WIRE HARNESS 
    WARNING:

    Wear insulated gloves.

    1. Connect the shield ground to the HV battery.
    2. Connect the 2 HV battery junction block assembly connectors.
      NOTE:

      Make sure that the connectors are connected securely.

  13. INSTALL NO. 1 HV BATTERY COVER PANEL RH 
  14. INSTALL BATTERY COOLING BLOWER ASSEMBLY (for NICKEL METAL HYDRIDE BATTERY) 

    See step  1

  15. INSTALL REAR SEAT CUSHION LEG SUB-ASSEMBLY 
  16. INSTALL REAR UNDER COVER 
  17. INSTALL REAR SEAT SIDE GARNISH RH (for NICKEL METAL HYDRIDE BATTERY) 

    HINT: 

    Use the same procedure as for the LH side.

    Refer to PROCEDURE - Step 26 [12/2018 - 07/2020] Refer to PROCEDURE - Step 24 [07/2020 -]

  18. INSTALL REAR SEATBACK HINGE SUB-ASSEMBLY RH (for NICKEL METAL HYDRIDE BATTERY) 

    HINT: 

    Use the same procedure as for the LH side.

    Refer to PROCEDURE - Step 27 [12/2018 - 07/2020] Refer to PROCEDURE - Step 26 [07/2020 -]

  19. INSTALL REAR SEATBACK ASSEMBLY RH (for NICKEL METAL HYDRIDE BATTERY) 

    Refer to PROCEDURE - Step 4

  20. INSTALL REAR SEAT CENTER HEADREST ASSEMBLY (for NICKEL METAL HYDRIDE BATTERY) 

    Refer to PROCEDURE - Step 6

  21. INSTALL REAR SEAT HEADREST ASSEMBLY (for NICKEL METAL HYDRIDE BATTERY for RH Side) 

    Refer to PROCEDURE - Step 7

  22. INSTALL REAR DECK FLOOR BOX (for NICKEL METAL HYDRIDE BATTERY) 

    Refer to PROCEDURE - Step 70 [12/2018 - 07/2020] Refer to PROCEDURE - Step 70 [07/2020 -]

  23. INSTALL REAR NO. 1 FLOOR BOARD (for NICKEL METAL HYDRIDE BATTERY) 

    Refer to PROCEDURE - Step 72 [12/2018 - 07/2020] Refer to PROCEDURE - Step 72 [07/2020 -]

  24. INSTALL REAR UNDER SIDE COVER LH 

    Refer to PROCEDURE - Step 28 [12/2018 - 07/2020] Refer to PROCEDURE - Step 27 [07/2020 -]

  25. INSTALL REAR DOOR SCUFF PLATE LH 

    Refer to PROCEDURE - Step 43 [12/2018 - 07/2020] Refer to PROCEDURE - Step 43 [07/2020 -]

  26. INSTALL REAR UNDER SIDE COVER RH 

    HINT: 

    Use the same procedure as for the LH side.

  27. INSTALL REAR DOOR SCUFF PLATE RH 

    HINT: 

    Use the same procedure as for the LH side.

  28. INSTALL REAR SEAT CUSHION LOCK HOOK 

    Refer to PROCEDURE - Step 1

  29. INSTALL REAR SEAT CUSHION ASSEMBLY 

    Refer to PROCEDURE - Step 2

  30. CONNECT REAR CENTER SEAT OUTER BELT ASSEMBLY 

    Refer to PROCEDURE - Step 5

  31. CONNECT HV FLOOR UNDER WIRE 

    Refer to PROCEDURE - Step 12

  32. CONNECT ENGINE WIRE 
    WARNING:

    Wear insulated gloves.

    NOTE:

    Do not allow any foreign matter or water to enter the inverter with converter assembly.

    1. Engage the 2 clamps and connect the engine wire.
    2. Install the bolt.

      Torque: 8.0 N*m (82 kgf*cm, 71 in.*lbf) 

    3. Connect the 2 inverter with converter assembly connectors and move each lock lever as shown in the illustration.
      GTY543048Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:
      • To prevent damage due to static electricity, do not touch the terminals of the disconnected connectors.
      • Do not damage the terminals, connector housing or inverter with converter assembly when connecting the connectors.
      • Do not touch the waterproof seal or terminals of the connector.
  33. INSTALL NO. 1 ENGINE COVER SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 72 [12/2018 - 07/2020] Refer to PROCEDURE - Step 72 [07/2020 - ]

  34. INSTALL OUTER COWL TOP PANEL SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 16

  35. INSTALL COWL BODY MOUNTING REINFORCEMENT LH 

    Refer to PROCEDURE - Step 17

  36. INSTALL WATER GUARD PLATE LH 

    Refer to PROCEDURE - Step 18

  37. INSTALL NO. 1 HEATER AIR DUCT SPLASH SHIELD SEAL 

    Refer to PROCEDURE - Step 19

  38. INSTALL WINDSHIELD WIPER MOTOR AND LINK ASSEMBLY 

    Refer to INSTALLATION [11/2015 - ]

  39. INSTALL SERVICE PLUG GRIP 

    Refer to INSTALLATION [11/2015 - ] 

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