Installation [12/2018 - ]: Procedure

HINT: 

Perform this procedure only when replacement of the HV inverter cooling fan is necessary.

1. Install the 3 collars to the bushes of the HV inverter cooling fan.

   HINT: 

   • Be sure to install the collar in the correct orientation.

     Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

     *1	collar
     *a	bush

   • If any of the bushes have come off, reinstall the bushes to the HV inverter cooling fan before installing the collars.
2. Using a T20 "TORX" socket wrench, install the HV inverter cooling fan with 3 bolts..

   Torque: 1.5 N.m (15 kgf.cm, 13 in/lbf) 

   HINT: 

   When replacing the installation bolts:

   • The shape of supply part bolts will differ.
   • The supply part bolts do not come with washers, so be sure to prepare washers when replacing them.
   • When tightening the supply bolts, use a plus socket wrench.
3. Engage the 2 guides.
4. Engage the clamp.
5. Connect the hybrid motor control inverter assembly connector.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

HINT: 

Perform this procedure only when replacement of the HV inverter cooling fan is necessary.

1. Using a T20 "TORX" socket wrench, install the HV inverter cooling cover with 4 bolts.

   Torque: 1.5 N.m (15 kgf.cm, 13 in/lbf) 

   HINT: 

   When replacing the installation bolts:

   • The shape of supply part bolts will differ.
   • The supply part bolts do not come with washers, so be sure to prepare washers when replacing them.
   • When tightening the supply bolts, use a plus socket wrench.

1. Temporarily install the rear hybrid motor control inverter assembly with 3 bolts.
   NOTE:

   • Do not damage the terminals, connector housing or rear hybrid motor control inverter assembly during disconnection.
   • Cover the hole where the cable was connected with tape (non-residue type) or equivalent to prevent entry of foreign matter.
   • Do not allow any foreign matter or water to enter the rear hybrid motor control inverter assembly.
   • Insulate the disconnected terminals with insulating tape.
   • To prevent damage due to staticelectricity, do not touch the terminals of the disconnected connectors.
2. Fully tighten the 3 bolts as shown in the illustration.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   Torque: 12 N.m (122 kgf.cm, 9 ft/lbf) 

3. Connect the 2 rear hybrid motor control inverter assembly connectors.
   NOTE:

   To prevent damage due to staticelectricity, do not touch the terminalsof the disconnected connectors.

See step  5, or see step  5

1. Temporarily install the rear traction motor cable with the 5 bolts.
   NOTE:

   • Cover the hole where the cable was connected with tape (non-residue type) or equivalent to prevent entry of foreign matter.
   • Do not allow any foreign matter or water to enter the rear hybrid motor control inverter assembly.
   • Insulate the disconnected terminals with insulating tape.
   • To prevent damage due to staticelectricity, do not touch the terminals of the disconnected connectors.
2. Using an insulated tool, fully tighten 2 bolts (A).

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   *a	Waterproof Seal

   Torque: 8.0 N.m (82 kgf.cm, 71 in/lbf) 

3. Using an insulated tool, fully tighten 3 bolts (B).

   Torque: 8.0 N.m (82 kgf.cm, 71 in/lbf) 

1. Temporarily install the HV battery pack wire with the 4 bolts..
   NOTE:

   • Cover the hole where the cable was connected with tape (non-residue type) or equivalent to prevent entry of foreign matter.
   • Do not allow any foreign matter or water to enter the rear hybrid motor control inverter assembly.
   • Insulate the disconnected terminals with insulating tape.
   • To prevent damage due to staticelectricity, do not touch the terminals of the disconnected connectors.
2. Using an insulated tool, install 2 bolts (A).

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   *a	Interlock
   *b	Waterproof Seal

   Torque: 8.0 N.m (82 kgf.cm, 71 in/lbf) 

3. Using an insulated tool, install 2 bolts (B).

   Torque: 8.0 N.m (82 kgf.cm, 71 in/lbf) 

1. Temporarily install the HV floor under wire with the 4 bolts.
   NOTE:

   • Cover the hole where the cable was connected with tape (non-residue type) or equivalent to prevent entry of foreign matter.
   • Do not allow any foreign matter or water to enter the inverter with converter assembly.
   • Insulate the disconnected terminals with insulating tape.
   • To prevent damage due to staticelectricity, do not touch the terminalsof the disconnected connectors.
2. Using an insulated tool, fully tighten 2 bolts (A).

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   *a	Waterproof Seal

   Torque: 8.0 N.m (82 kgf.cm, 71 in/lbf) 

3. Using an insulated tool, fully tighten 2 bolts (B).

   Torque: 8.0 N.m (82 kgf.cm, 71 in/lbf) 

1. Temporarily install the inverter terminal cover with the 5 bolts.
   NOTE:

   • Cover the hole where the cable was connected with tape (non-residue type) or equivalent to prevent entry of foreign matter.
   • Do not allow any foreign matter or water to enter the rear hybrid motor control inverter assembly.
   • Insulate the disconnected terminals with insulating tape.
   • To prevent damage due to staticelectricity, do not touch the terminals of the disconnected connectors.
2. Fully tighten bolt (A).

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   *a	Interlock
   *b	Waterproof Seal

   Torque: 8.0 N.m (82 kgf.cm, 71 in/lbf) 

3. Fully tighten 4 bolts (B).

   Torque: 8.0 N.m (82 kgf.cm, 71 in/lbf) 

Refer to PROCEDURE - Step 70 [12/2018 - 07/2020] , or refer to PROCEDURE - Step 70 [07/2020 -]

Refer to PROCEDURE - Step 72 [12/2018 - 07/2020] , or refer to PROCEDURE - Step 72 [07/2020 -]