Installation [12/2012 - ]: Procedure

1. Apply a light coat of engine oil to 2 new oil pump gaskets and a new oil hole cover gasket.
2. Install the oil hole cover gasket to the stiffening crankcase.
3. Install the 2 oil pump gaskets to the stiffening crankcase.
4. Align the drive rotor splines and crankshaft timing sprocket as shown in the illustration.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   *1	Drive Rotor Spline
   *2	Crankshaft Timing Sprocket

5. Apply seal packing in a continuous line to the timing chain cover as shown in the following illustration.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   *a	3.0 mm (0.118 in.) or more	*b	7.0 mm (0.276 in.) or more
   *c	13.0 mm (0.512 in.) or more	*d	28 mm (1.10 in.)
   *e	25 mm (0.984 in.)	*f	26 mm (1.02 in.)
   *g	2.5 mm (0.0984 in.)	*h	3.0 mm (0.118 in.)
   *i	5.0 mm (0.197 in.)	*j	7.0 mm (0.276 in.)

   Seal packing

   Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent.

   Apply Seal Packing as Follows

   Area	Seal Packing Diameter (Round)	Distance from Edge of Cover to Center of Seal Packing	Seal Packing Application Length
   	Seal Packing Dimension (Flat)
   Dashed Line	3.0 mm (0.118 in.)	2.5 mm (0.0984 in.)	-
   	-
   A - A	3.0 mm (0.118 in.)	2.5 mm (0.0984 in.)	-
   	-
   B - B	5.0 mm (0.197 in.)	3.0 mm (0.118 in.)	28 mm (1.10 in.)
   	Width of 7.0 mm (0.276 in.) or more and thickness of 3.0 mm (0.118 in.) or more
   C - C	7.0 mm (0.276 in.)	5.0 mm (0.197 in.)	25 mm (0.984 in.)
   	Width of 13.0 mm (0.512 in.) or more and thickness of 3.0 mm (0.118 in.) or more
   D - D	5.0 mm (0.197 in.)	3.0 mm (0.118 in.)	26 mm (1.02 in.)
   	Width of 7.0 mm (0.276 in.) or more and thickness of 3.0 mm (0.118 in.) or more
   E	3.0 mm (0.118 in.)	3.0 mm (0.118 in.)	-
   	-

   NOTE:

   • When the contact surfaces are wet, clean the surfaces with non-residue solvent before applying seal packing.
   • Install the timing chain cover within 3 minutes and tighten the bolts within 10 minutes after applying seal packing.
   • After applying seal packing to the timing chain cover, install the engine mounting bracket within 10 minutes.
   • Do not add oil for at least 4 hours after the installation.
   • Do not start the engine for at least 4 hours after the installation.
6. Temporarily install the timing chain cover with the 17 bolts and 2 nuts.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   	Bolt A
   	Bolt B
   	Bolt C
   	Nut

   Bolt Length

   Item	Length	Thread Diameter
   Bolt A	30 mm (1.18 in.)	8 mm (0.315 in.)
   Bolt B	35 mm (1.38 in.)	10 mm (0.394 in.)
   Bolt C	45 mm (1.77 in.)	8 mm (0.315 in.)

   NOTE:

   Make sure there is no oil on the bolts. If there is oil on the bolts, clean them before installing them.

7. Tighten the 17 bolts and 2 nuts in several steps in the sequence shown in the illustration.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   for bolt 1, 2, 3 and 4 

   Torque: 55 N*m (561 kgf*cm, 41 ft.*lbf) 

   except bolt 1, 2, 3 and 4 

   Torque: 21 N*m (214 kgf*cm, 15 ft.*lbf) 

1. Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   Temporarily install the engine mounting bracket RH with the 4 bolts.

2. Tighten the 4 bolts in the order shown in the illustration.

   for bolt 1, 2 and 3 

   Torque: 55 N*m (561 kgf*cm, 41 ft.*lbf) 

   for bolt 4 

   Torque: 21 N*m (214 kgf*cm, 15 ft.*lbf) 

   NOTE:

   After applying seal packing to the timing chain cover assembly, install the engine mounting bracket RH within 10 minutes.

Refer to PROCEDURE - Step 1

Refer to PROCEDURE - Step 44 [12/2012 - 08/2017] , or refer to PROCEDURE - Step 44 [08/2017 - ]

Refer to PROCEDURE - Step 1 [12/2012 - 10/2015] , or refer to PROCEDURE - Step 1 [10/2015 - ]

Refer to PROCEDURE - Step 2 [12/2012 - 08/2016] , or refer to PROCEDURE - Step 2 [08/2016 - ]

1. Visually check the spark plug tube gasket.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   *1	Upper Surface
   *2	Inner Lip
   *3	Outer Lip

   OK

   Area	Specified Condition
   Upper surface	No scratches or deformation
   Outer lip	No scratches or deformation
   Inner lip	No scratches

   If the result is not as specified, replace the spark plug tube gasket.

2. Install the 4 spark plug tube gaskets to the cylinder head cover.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   NOTE:

   After pressing in the spark plug tube gasket, make sure the gasket protrudes 1.0 mm (0.0394 in.) or less from the cylinder head cover.

1. Apply a light coat of engine oil to 2 new camshaft bearing cap oil hole gaskets and a new gasket.
2. Install the gasket to the No. 2 camshaft bearing cap.
3. Install the 2 camshaft bearing cap oil hole gaskets to the No. 1 camshaft bearing cap.
4. Install a new cylinder head cover gasket to the cylinder head cover sub-assembly.
   NOTE:

   Remove any oil from the contact surface.

5. Apply seal packing as shown in the illustration.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   *1	Seal Packing
   *2	Timing Chain Cover
   *3	Camshaft Housing

   Seal packing

   Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent

   Standard seal diameter

   3.0 to 6.0 mm (0.118 to 0.236 in.)

   Application width A

   5.0 mm (0.197 in.)

   NOTE:

   • Remove any oil from the contact surface.
   • Install the cylinder head cover within 3 minutes and tighten the bolts within 15 minutes after applying seal packing.
6. Align the cylinder head cover with pin A. Then align the cylinder head cover with pin B and install the cylinder head cover.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

7. Install 3 new seal washers and the 16 bolts, and then tighten the bolts in the order shown in the illustration.

   Torque: 12 N*m (122 kgf*cm, 9 ft.*lbf) 

   NOTE:

   • Do not add oil for at least 4 hours after the installation.
   • Do not start the engine for at least 4 hours after the installation.

Refer to PROCEDURE - Step 2

1. Connect the connectors and clamps, and then connect the engine wire to the engine.

Refer to INSTALLATION [12/2012 - ]