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Home >> Toyota >> 2016 >> Highlander Limited, FWD >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 9 (Engine Mechanical (1AR-FE) (Service Information) (Except Hybrid) (2 Of 2)) >> Engine Unit >> Installation [12/2013 - ] >> Procedure

Installation [12/2013 - ]: Procedure

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  1. INSTALL IGNITION COIL ASSEMBLY 

    Refer to PROCEDURE - Step 2

  2. INSTALL ENGINE COOLANT TEMPERATURE SENSOR 

    Refer to PROCEDURE - Step 1

  3. INSTALL ENGINE OIL PRESSURE SWITCH ASSEMBLY 

    Refer to PROCEDURE - Step 1

  4. INSTALL KNOCK CONTROL SENSOR 

    Refer to PROCEDURE - Step 1

  5. INSTALL SENSOR WIRE 
    1. Install the sensor wire with the bolt.

      Torque: 10 N*m (102 kgf*cm, 7 ft.*lbf) 

    2. Connect the knock control sensor connector.
  6. INSTALL INTAKE MANIFOLD 

    Refer to PROCEDURE - Step 1

  7. INSTALL FUEL DELIVERY PIPE 

    Refer to PROCEDURE - Step 2

  8. CONNECT UNION TO VACUUM TUBE HOSE 

    Refer to PROCEDURE - Step 5

  9. CONNECT NO. 2 VENTILATION HOSE 

    Refer to PROCEDURE - Step 6

  10. INSTALL VACUUM SWITCHING VALVE ASSEMBLY (for ACIS) 

    Refer to PROCEDURE - Step 7

  11. INSTALL WATER BY-PASS HOSE 
    1. Connect the No. 1 water by-pass hose and No. 2 water by-pass hose to the cylinder block sub-assembly and slide the 2 clips to secure them.
  12. INSTALL THROTTLE BODY WITH MOTOR ASSEMBLY 

    Refer to PROCEDURE - Step 3

  13. INSTALL NO. 1 COMPRESSOR MOUNTING BRACKET 
    1. Install the No. 1 compressor mounting bracket with the 4 bolts.

      Torque: 21 N*m (214 kgf*cm, 15 ft.*lbf) 

  14. INSTALL EXHAUST MANIFOLD 

    Refer to PROCEDURE - Step 3 , or refer to PROCEDURE - Step 3

  15. INSTALL NO. 1 EXHAUST MANIFOLD HEAT INSULATOR 

    Refer to PROCEDURE - Step 4 , or refer to PROCEDURE - Step 4

  16. INSTALL NO. 2 MANIFOLD STAY 

    Refer to PROCEDURE - Step 5 , or refer to PROCEDURE - Step 5

  17. INSTALL MANIFOLD STAY 

    Refer to PROCEDURE - Step 6 , or refer to PROCEDURE - Step 6

  18. INSTALL ENGINE OIL LEVEL DIPSTICK GUIDE 
    1. Apply a light coat of engine oil to a new O-ring.
      GTY314347Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the O-ring to the engine oil level dipstick guide.
    3. Install the engine oil level dipstick guide with the bolt.

      Torque: 10 N*m (102 kgf*cm, 7 ft.*lbf) 

    4. Install the engine oil level dipstick.
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