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Home >> Toyota >> 2016 >> Highlander Limited, FWD >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 120 (Air Conditioning System (Service Information) (Hybrid)) >> COMPRESSOR (for 2GR-FXE) >> Removal [02/2014 - 11/2016] >> Procedure

Removal [02/2014 - 11/2016]: Procedure

WARNING: This page is about a different variant/trim than selected.
  1. RECOVER REFRIGERANT FROM REFRIGERATION SYSTEM 

    See step  1

  2. REMOVE SERVICE PLUG GRIP 

    Refer to REMOVAL [02/2014 - ]

  3. REMOVE NO. 1 ENGINE UNDER COVER 

    Refer to PROCEDURE - Step 11 , or refer to PROCEDURE - Step 11

  4. CHECK TERMINAL VOLTAGE 
    1. Remove the inverter terminal cover.

      Refer to PROCEDURE - Step 9

    2. Check the terminal voltage.

      Refer to PROCEDURE - Step 10

    3. Install the inverter terminal cover.

      Refer to PROCEDURE - Step 18

  5. DISCONNECT DISCHARGE HOSE SUB-ASSEMBLY 
    1. Remove the 2 bolts and disconnect the discharge hose sub-assembly from the compressor with motor assembly.
      GTY449901Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the O-ring from the discharge hose sub-assembly.
      NOTE:

      Seal the openings of the disconnected parts using vinyl tape to prevent moisture and foreign matter from entering them.

  6. DISCONNECT SUCTION HOSE SUB-ASSEMBLY 
    1. Remove the bolt and disconnect the suction hose sub-assembly from the compressor with motor assembly.
      GTY456055Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the O-ring from the suction hose sub-assembly.
      NOTE:

      Seal the openings of the disconnected parts using vinyl tape to prevent moisture and foreign matter from entering them.

  7. REMOVE COMPRESSOR WITH MOTOR ASSEMBLY 
    1. Using a screwdriver, slide the green-colored lock of the connector (A) as shown in the illustration to release it and disconnect the connector.
      GTY429566Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Connector (A)
      *b Connector (B)
      *c Green-colored Lock
      WARNING:

      Make sure to wear insulating gloves.

      NOTE:

      Insulate the disconnected terminals and connector with insulating tape.

    2. Disconnect the connector (B).
    3. Remove the bolt.
      GTY449903Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Remove the 3 bolts and compressor with motor assembly.
      GTY449929Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
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