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Home >> Toyota >> 2016 >> Highlander LE Plus, AWD >> Repair and Diagnosis >> Transmission >> Automatic Trans >> Automatic Transmission (U660F) - Service Information (1 Of 2) >> Automatic Transaxle Assembly >> Removal [12/2013 - 11/2016] >> Procedure

Removal [12/2013 - 11/2016]: Procedure

  1. REMOVE FLYWHEEL HOUSING UNDER COVER 

    Refer to REMOVAL [12/2013 - 11/2016]

  2. REMOVE DRIVE PLATE AND TORQUE CONVERTER ASSEMBLY SETTING BOLT 
    1. Turn the crankshaft to gain access to the removable locations of the 6 drive plate and torque converter setting bolts and remove each drive plate and torque converter setting bolt while holding the crankshaft pulley bolt with a wrench.
      GTY316921Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      HINT: 

      There will be one black colored bolt.

  3. REMOVE ENGINE ASSEMBLY WITH TRANSAXLE 

    Refer to PROCEDURE - Step 61

  4. INSTALL ENGINE HANGERS 

    Refer to PROCEDURE - Step 62

  5. REMOVE FRONT NO. 1 STABILIZER BRACKET LH 

    Refer to PROCEDURE - Step 4

  6. REMOVE FRONT NO. 1 STABILIZER BRACKET RH 

    HINT: 

    Perform the same procedure as for the LH side.

  7. REMOVE FRONT STABILIZER BAR 

    Refer to PROCEDURE - Step 10

  8. REMOVE STEERING LINK ASSEMBLY 

    Refer to PROCEDURE - Step 11

  9. REMOVE FRONT FRAME ASSEMBLY 

    Refer to PROCEDURE - Step 69

  10. REMOVE MANIFOLD STAY 

    Refer to PROCEDURE - Step 6

  11. REMOVE TCM 

    Refer to PROCEDURE - Step 10

  12. DISCONNECT WIRE HARNESS 
    1. Disconnect the park/neutral position switch connector.
      GTY445894Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Park/Neutral Position Switch Connector
    2. Remove the 2 bolts and disengage the 5 clamps to disconnect the wire harness from the automatic transaxle assembly.
  13. REMOVE RADIATOR PIPE CLAMP 
    1. Disengage the air fuel ratio sensor wire harness.
      GTY448643Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Breather Plug
      *2 Radiator Pipe Clamp
      *a Air Fuel Ratio Sensor Wire Harness
    2. Disengage the breather plug from the clamp.
    3. Remove the bolt and radiator pipe clamp with the clamp from the engine assembly.
    4. Remove the clamp from the radiator pipe clamp.
      GTY456067Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  14. REMOVE TRANSFER STIFFENER PLATE RH 
    1. Remove the 4 bolts and transfer stiffener plate RH from the rear engine mounting bracket and the transfer assembly.
      GTY426658Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Transfer Stiffener Plate RH
      *2 Rear Engine Mounting Bracket
  15. REMOVE AUTOMATIC TRANSAXLE ASSEMBLY 
    1. Using the transmission jack attachment, set the automatic transaxle assembly on a transmission jack.
      NOTE:
      • Secure the automatic transaxle assembly to the transmission jack using a suitable adapter, such as a rope or attachment.
      • To prevent the automatic transaxle oil pan sub-assembly from deforming, do not place any attachments onto the automatic transaxle oil pan sub-assembly of the automatic transaxle assembly.
      • Hold the engine assembly with a suitable adapter, such as a rope, during the operation.
    2. Remove the 11 bolts and automatic transaxle assembly.
      GTY454379Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:

      To prevent damage to the knock pins, do not pry between the automatic transaxle assembly and engine assembly.

  16. REMOVE TRANSFER ASSEMBLY 

    Refer to PROCEDURE - Step 2

  17. REMOVE FRONT ENGINE MOUNTING BRACKET 
    1. Remove the 3 bolts and front engine mounting bracket from the automatic transaxle assembly.
      GTY449915Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  18. REMOVE WIRE HARNESS CLAMP BRACKET 
    1. Remove the 4 bolts and 4 wire harness clamp brackets from the automatic transaxle assembly.
      GTY449916Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  19. REMOVE NO. 1 TRANSMISSION CONTROL CABLE BRACKET 
    1. Remove the 2 bolts and No. 1 transmission control cable bracket from the automatic transaxle assembly.
      GTY456058Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  20. REMOVE SPEEDOMETER DRIVEN HOLE (ATM) COVER SUB-ASSEMBLY 
    1. Remove the bolt and speedometer driven hole (ATM) cover sub-assembly from the automatic transaxle assembly.
      GTY449914Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the O-ring from the speedometer driven hole (ATM) cover sub-assembly.
  21. REMOVE TORQUE CONVERTER ASSEMBLY 
    1. Remove the torque converter assembly from the automatic transaxle assembly.
      GTY442153Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:

      Remove the torque converter assembly from the input shaft horizontally.

  22. INSPECT TORQUE CONVERTER ASSEMBLY 

    Refer to PROCEDURE - Step 1

  23. INSPECT DRIVE PLATE AND RING GEAR SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 2

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