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Home >> Toyota >> 2016 >> Highlander LE Plus, AWD >> Repair and Diagnosis >> Engine Mechanical >> Mechanical >> Engine Mechanical (2GR-FE) (Service Information) (Except Hybrid) (1 Of 2) >> Engine Unit >> Removal [12/2013 - 11/2016] >> Procedure

Removal [12/2013 - 11/2016]: Procedure

  1. REMOVE GENERATOR ASSEMBLY 

    Refer to PROCEDURE - Step 6

  2. REMOVE INTAKE MANIFOLD 

    Refer to REMOVAL [12/2013 - 11/2016]

  3. REMOVE THROTTLE BODY BRACKET 
    1. Remove the bolt and throttle body bracket from the engine assembly.
      GTY315590Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. REMOVE NO. 1 SURGE TANK STAY 
    1. Remove the bolt and No. 1 surge tank stay from the engine assembly.
      GTY299645Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. REMOVE IGNITION COIL ASSEMBLY 

    Refer to PROCEDURE - Step 2

  6. REMOVE EXHAUST MANIFOLD SUB-ASSEMBLY RH (TWC: Front Catalyst) 

    Refer to PROCEDURE - Step 7

  7. REMOVE EXHAUST MANIFOLD TO HEAD GASKET 

    Refer to PROCEDURE - Step 8

  8. REMOVE NO. 2 ENGINE OIL LEVEL DIPSTICK GUIDE 
    1. Remove the engine oil level dipstick.
      GTY320402Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the bolt and No. 2 engine oil level dipstick guide.
    3. Remove the O-ring from the No. 2 engine oil level dipstick guide.
      GTY322058Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  9. REMOVE NO. 2 EXHAUST MANIFOLD HEAT INSULATOR 

    Refer to PROCEDURE - Step 13

  10. REMOVE NO. 2 MANIFOLD STAY 

    Refer to PROCEDURE - Step 14

  11. REMOVE EXHAUST MANIFOLD SUB-ASSEMBLY LH (TWC: Front Catalyst) 

    Refer to PROCEDURE - Step 15

  12. REMOVE EXHAUST MANIFOLD TO HEAD GASKET LH 

    Refer to PROCEDURE - Step 17

  13. REMOVE ENGINE MOUNTING BRACKET RH 
    1. Remove the 3 bolts and engine mounting bracket RH.
      GTY308181Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  14. REMOVE REAR ENGINE MOUNTING BRACKET 
    1. Remove the 3 bolts and rear engine mounting bracket.
      GTY428519Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *A for 2WD
      *B for 4WD
  15. REMOVE V-RIBBED BELT TENSIONER ASSEMBLY 
    1. Remove the 5 bolts and V-ribbed belt tensioner assembly.
      GTY146494Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  16. REMOVE NO. 2 TIMING GEAR COVER 
    1. Remove the 2 bolts and No. 2 timing gear cover.
      GTY308087Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  17. REMOVE WATER PUMP PULLEY 
    1. Using SST, hold the water pump pulley.
      GTY441919Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      • SST: 09960-10010 
        1. 09962-01000
        2. 09963-00700
    2. Remove the 4 bolts and water pump pulley.
  18. REMOVE NO. 2 IDLER PULLEY SUB-ASSEMBLY 
    1. Remove the bolt, No. 2 idler pulley cover plate, No. 2 idler pulley sub-assembly and idler pulley cover plate.
      GTY307914Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  19. REMOVE NO. 1 VACUUM SWITCHING VALVE 
    1. Remove the bolt and No. 1 vacuum switching valve.
      GTY299603Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  20. REMOVE ENGINE OIL PRESSURE SWITCH ASSEMBLY 

    Refer to PROCEDURE - Step 5

  21. REMOVE KNOCK CONTROL SENSOR 

    Refer to PROCEDURE - Step 2

  22. REMOVE KNOCK CONTROL SENSOR WIRE 
    1. Disengage the 3 clamps and remove the knock sensor wire from the engine assembly.
      GTY315593Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  23. REMOVE ENGINE COOLANT TEMPERATURE SENSOR 

    Refer to PROCEDURE - Step 3

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