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Home >> Toyota >> 2016 >> Corolla S, Standard Trans >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 4 (Engine Mechanical (2ZR-FAE) - Service Information (2 Of 2) (Model Code: ZRE172)) >> Engine Unit >> Removal [08/2016 - ] >> Procedure

Removal [08/2016 - ]: Procedure

WARNING: This page is about a different variant/trim than selected.
  1. REMOVE INTAKE MANIFOLD 

    Refer to REMOVAL [08/2013 - ]

  2. REMOVE NO. 1 VACUUM SWITCHING VALVE ASSEMBLY 

    Refer to PROCEDURE - Step 7

  3. REMOVE WIRE HARNESS CLAMP BRACKET 

    Refer to PROCEDURE - Step 9

  4. DISCONNECT FUEL TUBE SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 10

  5. REMOVE FUEL DELIVERY PIPE SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 13

  6. REMOVE NO. 1 DELIVERY PIPE SPACER 

    Refer to PROCEDURE - Step 14

  7. REMOVE FUEL INJECTOR ASSEMBLY 

    Refer to PROCEDURE - Step 15

  8. REMOVE ENGINE OIL LEVEL DIPSTICK GUIDE 
    1. Remove the engine oil level dipstick.
      GTY453574Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the bolt and engine oil level dipstick guide.
    3. Remove the O-ring from the engine oil level dipstick guide.
  9. REMOVE NO. 1 EXHAUST MANIFOLD HEAT INSULATOR 

    Refer to PROCEDURE - Step 3

  10. REMOVE DRIVE SHAFT HEAT INSULATOR SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 8

  11. REMOVE MANIFOLD STAY 

    Refer to PROCEDURE - Step 9

  12. REMOVE EXHAUST MANIFOLD 

    Refer to PROCEDURE - Step 10

  13. REMOVE VENTILATION HOSE 
    1. Slide the clip and remove the ventilation hose from the ventilation valve sub-assembly.
      GTY432824Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  14. DISCONNECT NO. 3 WATER BY-PASS HOSE 
    1. Slide the clip and disconnect the No. 3 water by-pass hose from the water inlet housing.
      GTY438373Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  15. REMOVE NO. 1 WATER BY-PASS PIPE 
    1. Remove the 2 bolts and No. 1 water by-pass pipe.
      GTY453505Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  16. REMOVE WATER BY-PASS HOSE 
    1. Slide the clip and remove the clamp and water by-pass hose.
      GTY429691Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  17. REMOVE WATER INLET HOSE 
    1. Slide the 2 clips and remove the water inlet hose.
      GTY438375Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  18. REMOVE WATER INLET 

    Refer to PROCEDURE - Step 2

  19. REMOVE THERMOSTAT 

    Refer to PROCEDURE - Step 3

  20. REMOVE IGNITION COIL ASSEMBLY 

    Refer to PROCEDURE - Step 2

  21. REMOVE VACUUM PUMP ASSEMBLY 

    Refer to REMOVAL [08/2013 - ]

  22. REMOVE NO. 1 VACUUM PUMP BRACKET 
    1. Remove the 2 bolts, No. 1 vacuum pump bracket and gasket.
      GTY430066Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  23. REMOVE ENGINE OIL TEMPERATURE SENSOR 

    Refer to PROCEDURE - Step 1

  24. REMOVE V-RIBBED BELT TENSIONER ASSEMBLY 
    1. Rotate the V-ribbed belt tensioner assembly clockwise and remove the 5 mm bi-hexagon wrench that was used to secure the V-ribbed belt tensioner assembly when removing the V-ribbed belt.
    2. Rotate the V-ribbed belt tensioner assembly slightly clockwise and secure it using a 3 mm bi-hexagon wrench as shown in the illustration.

      HINT: 

      It is difficult to install the V-ribbed belt tensioner assembly when it is fully extended. When reusing the V-ribbed belt tensioner assembly, compress and secure the V-ribbed belt tensioner assembly before removing it.

      GTY448122Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Remove the 2 bolts and V-ribbed belt tensioner assembly from the engine assembly.
      GTY436561Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
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